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Secure the remaining bolts 
 
 
 
 
 

 
Reconnect the front panel 
 
 
 
 
 
 

 
Secure the front panel with the screws 
removed using Phillips head screwdriver.  
4 screws total 
 
 
 
 

 
Open the battery box located under the 
seat and remove the contents. 

 

The box should contain 1 Sulfuric Acid 
container, 1 Six Hole Funnel, 1 battery 
hole plug strip. 

 
 

 

 
Remove the tape covering the battery 
holes. 

 
 
 
 

Содержание MachoMan

Страница 1: ...et 12mm Socket 10mm Socket 14mm Wrench 17mm Socket Hammer Allen Wrench Wire cutters Heavy duty Scissors or Utility Knife Cut straps off with heavy duty scissors or utility knife Remove the box Cut the wires attaching the unit to the top of the frame using wire cutters Remove the bolts on the frame using a 10 mm socket NOTE some frames have screws with Phillips heads ...

Страница 2: ...et Cut the wire on each side holding the unit to the frame at the rear of the bike Remove the trunk rear rack front wheel and front fender from their location Trunk contains foam and rubber mat black plastic mounting plate bag with mounting screws and mounting brackets Rear rack ...

Страница 3: ...Remove the screws holding the front panel using a Phillips head screwdriver Remove the panel Remove the bolts that will be used to attach the front windshield using a 10 mm socket Attach the front windshield at the center bolt first ...

Страница 4: ...el with the screws removed using Phillips head screwdriver 4 screws total Open the battery box located under the seat and remove the contents The box should contain 1 Sulfuric Acid container 1 Six Hole Funnel 1 battery hole plug strip Remove the tape covering the battery holes ...

Страница 5: ...wrap and place into holes on top of the battery Attach Sulfuric Acid container to the tubes in the Six Hole Funnel Let Sulfuric Acid drain completely into battery Remove Six Hole Funnel and cap battery holes with the battery hole plug strip ...

Страница 6: ... into battery terminal Insert the battery as shown into the battery compartment Connect the BLACK WIRE to the NEGATIVE BLACK TERMINAL on the battery Connect the RED WIRE and RED FUSE WIRE to the POSITIVE RED TERMINAL on the battery ...

Страница 7: ...the rubber mat 4 long thin screws 4 nuts 4 washers 4 short wide screws 4 nuts Attach the rear rack to the rear of the unit Secure with the 4 bolts previously removed Place the black adapter plate on top of the rack and insert the 4 long screws into the holes as seen in the picture Place the brackets over the screws on the underside of the rack Secure using the washers and nuts ...

Страница 8: ... 2 locking washers 2 spacers and 2 rubber screw caps Slip the wires through one of the weatherproof seals over the end of the wing mirror Connect the green and yellow wires as shown There will be one unused wire coming from the moped Insert the screw into the hole in the wing mirror with the lock washer Insert the spacer between the bolt hole in the handlebar and wing mirror Screw down the wing mi...

Страница 9: ... like Repeat this process for the other wing mirror Remove the bolt holding the front forks to the frame DO NOT discard this bolt spacer and nut Cut the wrapping over the wheel bearing hub assembly It will be hanging after it has been freed ...

Страница 10: ...here are 2 on each fork 1 on the outside 1 on the inside Attach the front fender with the short side toward the front Reattach the screws Insert the spacer into the side of the wheel with the brake rotor Slide the entire wheel into the front forks and attach the wheel bearing hub assembly to the side without the brake rotor ...

Страница 11: ...rk and wheel assembly Use a hammer if it proves difficult to insert Tighten the bolt and nut using a 17 mm socket and crescent wrench Attach the hanging brake fluid tube to the rear of the fender using the plug Add fuel and finished ...

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