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MSD Ignition 4242, Инструкция по установке

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MSD IGNITION

 • 12120 ESTHER LAMA, SUITE 114, EL PASO, TEXAS 79936 • (915) 857-5200 • FAX (915) 858-9241

MSD Watercraft Ignition System

PN 4242, 4243, 4244

IMPORTANT: 

Read these Instructions before attempting the installation!

Tools Required

1 - 4mm Allen Wrench
1 - Phillips Screw Driver
1 - 1/2" Drive Rachet
1 - 1/2 x 30mm Socket (Sea Doo Only)
1 - 1/2 x 14mm Socket (650/750 Kaw. Eng. Only)
1 - 1/2 x 17mm Socket (650/701 Yam. Eng. Only)
1 - Torque Wrench

1 - Wire Terminal Crimper
1 - Heat Gun
1 - Caliper or Measuring Device
1 - Clay or Soft Wax
1 - Flywheel Puller
1 - Flywheel Holder
1 - Single Edge Razor Blade

Parts Not Included But May Be Required

1 - Starter Relay, MSD PN 4390
1 - Waterproof On/Off Switch, MSD PN 4370
1 - MSD Ignition Kill Lanyard, PN 43731
1 - Momentary On/Off Switch, MSD PN 4372

Ignition Mounting Plates:
Kawasaki 750 SX, SXi, PN 4395
Yamaha Super Jet, Blaster, VXR,
Wave Raider, WaveRunner, PN 4396
All Sea Doo, PN 4397

Parts Included In This Kit

1 - MSD Watercraft Ignition PN 4272
1 - Ignition Coil, PN 4292
1 - Ignition Wire Set, MSD Super Conductor, PN 31009
1 - Trigger Pickup, PN 4316
1 - Trigger Plate, Kaw 650/750 PN 4312, Yam: 650/701/760 PN 4311, Sea Doo 720: PN 4328
1 - Flywheel, Kaw. 650/750 PN 4302, Yam. 650/701/760 PN 4303, Sea Doo 720: PN 4304
1 - Shim Kit, 2 - .020 Shims, 1 - .060 Shim, PN 4318
1 - Grommet, Kaw. 650/750 PN 4321, Yam. 650/701/760 PN 4322
1 - 18 ga. Violet Wire
6 - Perma Seal Ring Lug Terminals, 3-No. 6, 2-No. 10, 3 - 5/16"
8 - Perma Seal Butt Connectors, 18-22 Ga.
2 - 4/40 3/8" Phillips Screws
2 - 4/40 1/2" Phillips Screws
1 - 3mm x 5mm Woodruff Key (Kaw. 650/750 Models Only)
1 - 3mm x 3.6mm Woodruff Key (Sea Doo Only)
1 - 5mm x 6.5mm Woodruff Key (Yam. 650/701/760 Models Only)
2 - 6mm x 20mm Button Head Stainless Bolts (Kaw. 650/750 & Yam. 650/701/760 Models Only)
2 - 14 x 6.4mm Compression Washer ( Kaw. 650/750 & Yam. 650/701/760 Models Only)

WARNING:

During installation, disconnect the battery cables. When disconnecting the battery, always remove
the Negative cable first and install it last.

Содержание 4242

Страница 1: ... PN 4396 All Sea Doo PN 4397 Parts Included In This Kit 1 MSD Watercraft Ignition PN 4272 1 Ignition Coil PN 4292 1 Ignition Wire Set MSD Super Conductor PN 31009 1 Trigger Pickup PN 4316 1 Trigger Plate Kaw 650 750 PN 4312 Yam 650 701 760 PN 4311 Sea Doo 720 PN 4328 1 Flywheel Kaw 650 750 PN 4302 Yam 650 701 760 PN 4303 Sea Doo 720 PN 4304 1 Shim Kit 2 020 Shims 1 060 Shim PN 4318 1 Grommet Kaw 6...

Страница 2: ...electing a mounting location make sure that the ignition s cable assembly will reach the battery and flywheel areas To simplify installation MSD offers mounting plates for most applications Figure 1 These strong aluminum plates are pre drilled and attach to the factory mounting locations Part numbers are listed on page 1 Ignition Using the Ignition as a template mark the location of the mounting h...

Страница 3: ... 1 Locate the correct cutting groove of the Mini Stripper Crimper for your wire One groove is larger to accept the 8 5mm Super Conductor Wire Insert the wire from the long side of the crimper tool and push it through until it is flush with the other side Figure 3 2 Press a single edge razor blade in the cutting groove and push all the way down Slowly rotate the wire 360 then remove the razor blade...

Страница 4: ... side and that they are pushed against the vise jaws to ensure correct alignment Figure 6 7 Slowly close the jaws of the vise Make sure that the crimp is properly forming and that the tool remains aligned Stop when the ends of the terminal have curled tightly into the wire sleeve but do not tear into the sleeve Figure 6 DO NOT overcrimp the wire 8 Apply dielectric non conductive lubricant to the i...

Страница 5: ...unting pads Kawasaki 750 installation The engine case mounting pads of the Kawasaki 750 must be drilled and tapped Figure 10 A Drill and tap a hole on each pad 2 165 from the center of the case Drill and tap each hole for a 6mm x 1mm allen head bolt using a No 9 or 5mm drill bit and a 6mm x 1mm tap Each hole needs to be drilled 21mm deep B Rotate the plate through the slotted positions to ensure t...

Страница 6: ...protection to prevent possible burning Note On Kawasaki 750 engines the stock front engine cover will require modification The stock stator mounting bosses will have to be machined out of the front cover so that the MSD flywheel will fit If you do not have access to a machine shop you can also use a stock Kawasaki 650 SX front cover To modify the Kawasaki 750 flywheel cover machine the areas that ...

Страница 7: ...es of dirt paint and other foreign substances where the power leads will be connected If the power leads need to be lengthened use 14 gauge wire and solder all splices Power leads may be shortened if necessary 1 Connect the Red wire directly to the battery positive post or to the starter solenoid where the cable from the battery is connected 2 Connect the Black wire to ground preferably on the eng...

Страница 8: ...nnected to anything and the Landyard is removed from the switch CONNECTING A TACHOMETER The tach signal from the MSD is a 12 volt square wave signal so many types of tachometers can be used with the ignition Some of the more commonly used tachometers are the Jetmeter Water Strike Marine Optak J R Electronics VDO Faria and Autometer Connect the tachometer trigger wire to the MSD ignitions Gray wire...

Страница 9: ...o ON in order to disable the ignition s spark and activate the built in LED indicator Turn the ignition on off switch to the ON position and place the spark plugs with spark plug wires attached against ground WARNING Do not trigger the ignition without the spark plugs grounded and the plug wires attached Damage to the ignition coil may result 3 Slowly rotate the flywheel clockwise until the small ...

Страница 10: ... to TDC Insert the allen wrenches into the first two holes that line up with the trigger plate retaining bolts and tighten the bolts 8 Rotate the flywheel clockwise until the LED turns on Check to make sure the desired timing has been set correctly Install the flywheel cover 9 To program the engines final maximum timing setting position selectors S1 S3 of switch as required to match the desired ti...

Страница 11: ...ING THE IGNITION The MSD Ignition produces a computer generated timing curve Several programming options are available to tune the basic timing curve to meet specific engine requirements The factory program settings are suitable for most watercraft but changes can be made for special applications Three switches located under the aluminum plate of the MSD ignition module select the programming opti...

Страница 12: ...SPEED REV RET MAX SPEED REV RET MAX SPEED REV RETARD LIMIT ARD LIMIT ARD LIMIT ARD LIMIT ARD LIMIT The rev retard limiter function is variable in 250 rpm increments between 6500 rpm and 10250 rpm The system is supplied with the rev retard limit pre set at 7750 rpm Position selectors S5 S8 of switch 2 to the desired rpm retard limit point for your particular engine combination SET SET SET SET SETTI...

Страница 13: ...00 4200 RPM 8 7000 RPM 650 750 Kaw 6000 7000 4600 5000 RPM 7 8000 RPM 650 750 Kaw 6600 7600 5000 5600 RPM 7 9000 RPM 650 701 760 Yam 5000 6000 3800 4200 RPM 8 7000 RPM 650 701 760 Yam 6000 7000 4600 5000 RPM 7 8000 RPM 650 701 760 Yam 6600 7600 5000 5600 RPM 7 9000 RPM 650 720 Sea Doo 5000 6000 3800 4200 RPM 8 7000 RPM 650 720 Sea Doo 6000 7000 4600 5000 RPM 7 8000 RPM 650 720 Sea Doo 6600 7600 50...

Страница 14: ...en it can be assumed that the ignition is functioning properly To check for spark follow this procedure 1 Make sure the ignition switch is in the Off position 2 Remove the spark plugs then connect the spark plug wires to the plugs and position them so you can observe the spark jump the plug gap The plugs must be grounded 3 Cut the two green trigger wires from the trigger pickup When finished with ...

Страница 15: ..._______ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ ________________________________________________________________________...

Страница 16: ...stalled on the vehicle The repaired unit will be returned as soon as possible after receipt COD for any charges For more information call the MSD Customer Service Line 915 857 5200 MSD technicians are available from 8 00 a m to 5 00 p m Monday Friday mountain time TECH NOTES _______________________________________________________________________________ ____________________________________________...

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