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AQS610-EU/SF  (V2 H/W) 

DOC 584 Issue A 

TECHNICAL GUIDE 

Page 26 

         

11.  Parts List 

 
 

Part No. 

Part Description 

Supplier 

 

Pneumatics Parts 

 

MVSC-220-3E1-NC-DC24V 
SXE9574-A81-00/24V 
6013-24VDC 
MSC200-6A 
MAR-300-8A 
MAR401-10A 
MAFR-300-8A 
MSR-02B 

Safety Dump Valve 
Clamp Valve 
Fill & Reject Valve 
Flow Restrictor ( for Fill Valve ) 
Fill Regulator ( with gauge ) 
Clamp Regulator ( with gauge ) 
Main Air Regulator / Filter  
Exhaust 

BMC  
BMC  
BMC  
BMC  
BMC  
BMC  
BMC  
BMC  

 

Electrical Parts 

 

TCL120-124 
FZAM 18P6460/S14 
XS2M12PA370D 
ZB4-BS54 
1169-347 
20mm x 5 6.3A Anti-surge 
999-7164 
313-701 
LVD2 

24V 5A Traco DC Power supply 
Photocell 
Proximity Sensor 
E-Stop Button ( Boxed ) 
Interfacing Relay 
System fuse 
Mains Inlet / Fuse Holder / Switch 
Mains Outlet 
Stepper Motor Controller (Requires Programming) 

BMC  
BMC 
BMC 
BMC 
BMC  
ANY 
BMC  
BMC  
BMC 

 

Electronic Parts 

 

290-4651 
TM24064BBCW 
CC-XT3-CP  
CC-XT3-8SIP 
CC-XT3-16OP 
CC-XT3-MB 
Chameleon for * 
Analogue card for * 

Topbox Connector 
LCD Display * 
AQS Keypad 
AQS Input Card 
AQS OP Card 
AQS Motherboard 
Micro Processor Board 
Analogue Board 

BMC  
BMC 
BMC 
BMC 
BMC 
BMC 
BMC 
BMC 

 

Misc. Parts 

 

THS-x-xx-xx 
Xx mm Test Head 
As required 
As required 

Test Head Seals ** 
Test Head *** 
Cylinder **** 
Motor / Gearbox / Inverter **** 

BMC 
BMC 
BMC 
BMC 

 
 
Supplier Codes 
 
BMC – BMC Controls 
FEC – Farnell Electronic Component suppliers 
RS – RS Electronic suppliers 
ANY – These parts should be available from any electrical outlet. 
 
NOTES: 
 
* Certain parts of the system are specific to a particular model of tester, when ordering these parts please order 
“part  required  for  AQS  xx-xx-xx  Vx.x”  where  the  number  give  is  that  specific  to  the  tester  in  question,  The 
relevant number will in the form AQS-10-001 V1.0, and is displayed on the LCD panel at system power up ( this 
number can also be found on a label attached to the Microprocessor control card in the operator topbox ) 

Содержание AQS610-EU-SF

Страница 1: ...5HZ The majority of equipment designed and manufactured by BMC Controls Ltd is protected by patents and industrial design copyright Examples of this include our PLASMA leak testing technique stepper m...

Страница 2: ...TAL DISPLAY 12 4 2 KEYPAD 12 4 3 PAGE SELECT KEYS 12 4 4 CURSOR KEYS 12 5 DISPLAY PAGES 13 5 1 PARAMETERS 13 5 1 1 Test Information 13 5 1 2 Test Parameters 14 5 2 FUNCTIONS 15 5 2 1 I O Forcing 15 5...

Страница 3: ...rejected as they leave the screw If the unit is for the U K and European market it uses mB as its pressure measurement unit the version for the USA uses Psi 1 1 Leaktest station The standard leaktest...

Страница 4: ...e SCREW ERROR will be displayed 4 After a delay set by the operator Head Delay the Test head cylinders are extended this can be set to zero if no delay is required 5 The Fill valves are turned on 6 Th...

Страница 5: ...tiated as the screw starts to turn to bring the next set of bottles into the tester 2 There is a settable delay Reject Delay which elapses before the reject routine proper starts to ensure that bottle...

Страница 6: ...System layout drawing NOTE The reject position is the last position where the bottle is still held in position by the screw Bottle indexing screw Test heads Dead plate Direction Of Travel Start P S Le...

Страница 7: ...L RATE regulators to zero Initially fully restrict the Reject Blower Adjust the guide rails so that bottles travel centrally down the conveyor 3 2 Proximity Sensor The screw home position detection se...

Страница 8: ...esent the photocell with a typical background object that is to be ignored e g hold a bottle behind the far guide rail in line with the sense path 5 Press the button once and release The photoswitch i...

Страница 9: ...pressure should be such that the test heads should be able to be lifted off the bottle necks by hand using a moderate amount of force such as that required to lift a bag of sugar with one hand Force...

Страница 10: ...onds The test pressure Test Press is normally left set to 30 mB 0 5 Psi However this can be adjusted if necessary if there is a specified test pressure or if the bottle is being distorted To set the M...

Страница 11: ...assed decrease Reject Delay NOTE When optimising the reject station settings very small changes should be made between tests i e not more than 0 02 seconds per change Repeat this procedure until clean...

Страница 12: ...ill re start this 5 minute countdown When the backlight is not illuminated pressing any key on the AQS keypad will cause the back light to illuminate again and the 5 minute countdown to re start 4 2 K...

Страница 13: ...d see troubleshooting or no bottle was present in that test position O The previous container failed the leaktest as over pressure some system adjustment is required see troubleshooting There are also...

Страница 14: ...in channel 4 9 Pressure 5 LIVE pressure reading for channel 5 10 Final P 5 Final pressure of the last bottle leak tested in channel 5 11 Pressure 6 LIVE pressure reading for channel 6 12 Final P 6 Fi...

Страница 15: ...display will show the currently selected input or output along with it s forced status and it s normal status Inputs and outputs are shown in groups of four the one to be altered will be highlighted w...

Страница 16: ...may look as follows OP s 1000101011001 1 IP s 0010 10 Output 1 is normally on Input 5 is forced on Output 6 is normally off Output 16 is forced off IMPORTANT After I O forcing always ensure that all f...

Страница 17: ...s 7 Reject On Time Time for which the Reject Blower activates to remove a failed bottle from the container this must be carefully set to match the screw revolution time 8 Reject Off Time Delay between...

Страница 18: ...rrupted contact BMC Controls for a service visit Er 11 Parameter Checksum error some or all of the system parameters have become corrupted check and re enter the system parameters as described below i...

Страница 19: ...eased until the optimum value was found which gave the highest speed yet maintained smooth operation this was found to be 2250 to convert this to an actual speed it must be divided by the gearbox rati...

Страница 20: ...reject blower output to check the electronics and the valve solenoid Manually turning on the valve will check the valve operation See Functions section and I O list and front panel controls for detail...

Страница 21: ...b99 13 set to 1 and Enable IP made on X7 pin 1 connected to pin 5 The screw does turn 1 If the screw rotates through more than 1 revolution at power up then stops with SCREW ERROR displayed The screw...

Страница 22: ...ts are PNP i e switch 24V onto the signal line OUTPUT FUNCTION HARDWARE 1 HEAD_CLAMP SOLENOID VALVE CYLINDER 2 REJECT SOLENOID VALVE BLOWER 3 UNUSED 4 UNUSED 5 UNUSED 6 HOME_SCREW RELAY OP TO LVD DRIV...

Страница 23: ...NB All inputs are PNP i e switch 24V onto the signal line LVD2 X7 Input Connector Pin Usage Pin No Function 5 24 V Common 1 Input 0 Enable 9 Input 1 2 Input 2 10 Input 3 3 Input 4 11 Input 5 4 Input...

Страница 24: ...em i e already mounted on a conveyor an emergency stop button will already be fitted If the unit is supplied in kit form the emergency stop circuitry is still fitted in the cabinet but is linked out i...

Страница 25: ...ICAL GUIDE Page 25 10 Control Panel connections INPUT 1 INPUT 2 INPUT 3 NOT USED PRESS SENSE1 NOT USED PRESS SENSE2 NOT USED CABLETO PNEUMATIC CABINET PRESS SENSE3 RS232 PORT PRESS SENSE4 INPUT EXPANS...

Страница 26: ...c Parts 290 4651 TM24064BBCW CC XT3 CP CC XT3 8SIP CC XT3 16OP CC XT3 MB Chameleon for Analogue card for Topbox Connector LCD Display AQS Keypad AQS Input Card AQS OP Card AQS Motherboard Micro Proces...

Страница 27: ...his test head is a solid construction with a flat mating face no flexibility Mechanical block bore This test head has a plunger which enters the neck of the bottle if the plunger is pushed a mechanica...

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