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5.1   

Signal Output

Sends a configurable 4 - 20 mA or frequency (Hz) signal to another pump or external device. This feature can be 
used to control other pumps (in sync / proportionally), data logging systems, and other external devices for plant 
automation.

Default settings:  

Disable

Navigate to 

Signal Output

 menu by pressing MENU button, then selecting Output Setup, and then 

Signal 

Output

.

Select your desired Signal output using UP or DOWN arrows.

Press ENTER to configure the output signal.

Press UP or DOWN arrow to scroll through 0 - 9 on selected digit.

Press RIGHT arrow to scroll over to the next digit to the right. If you pass your desired digit, you can easily scroll 
back by continuously pressing RIGHT button.

Press ENTER to save the changes.

Continue this process until all four screens have been configured.

To navigate back out of the menu structure you must select  <-Esc at bottom of every screen menu until you see 
Run Mode screen displayed.

Example 1

6

4

8 10 12 14 16 18 20

0

25

50

75

100

Pump Motor Speed (%)

Milliamp Output (mA)

Signal

0% Pump Output = 4 mA
100 % Pump Output = 20 mA

- Signal Output

    Frequency Output
    Disable
    Done

    4-20 mA Output

Default 4 - 20 mA

 output settings shown

- Signal Output

    Disable
    Done

    4-20 mA Output

Default Frequency (Hz) output settings shown

    Frequency Output

- Frequency Output -

- 4 - 20 mA Output -

Example 2

6

4

8 10 12 14 16 18 20

0

25

50

75

100

Pump Motor Speed (%)

Milliamp Output (mA)

Signal

0% Pump Output = 4 mA
50% Pump Output = 16 mA

Example 1

0

25

50

75

100

Pump Motor Speed (%)

Frequency Output (Hz)

Signal

0% Pump Output = 0 Hz

100 % Pump Output = 1000 Hz

Example 2

0

25

50

75

100

Pump Motor Speed (%)

Frequency Output (Hz)

Signal

0% Pump Output = 1000 Hz

100% Pump Output = 0 Hz

0

200 400 600 800 1000

0

200 400 600 800 1000

- 4-20 mA Output

Signal @min flow:

Input 

mA Signal

@min flow

- 4-20 mA Output

Minimum % Motor:

Input 

Min % Motor

for mA Signal Output

- 4-20 mA Output

Signal @max flow:

Input 

mA signal

@max flow

- 4-20 mA Output

Maximum flow:

Input 

Maximum flow

for mA Signal output

- Freq. Output

Signal @min flow:

Input Frequency

 (Hz)

@min flow

000

0

- Freq. Output

Minimum % Motor:

Input 

Min % Motor

for Freq. output

00.0

0

- Freq. Output

Signal @max flow:

Input Frequency 

(Hz)

@max flow

000

1

- Freq. Output

Maximum flow:

Input 

Maximum flow

for Freq. Output

00.0

1

0

00.0

0

4.00

1

00.00

2

0.00

Prior to service, pump clean water through pump and suction / discharge line to remove 
chemical.

Always wear protective clothing, face shield, safety glasses and gloves when working on or 
near your metering pump.  Additional precautions should be taken depending on solution 
being pumped. Refer to MSDS precautions from your solution supplier.

!

CAUTION

!

CAUTION

6.0 

Pump Maintenance

Page 30

Page 31

®

CHEM-FEED  MD3

®

CHEM-FEED  MD3

6.1 

Routine Inspection and Maintenance

Pump requires very little maintenance.  However, pump and all accessories should be checked weekly.  This is 
especially important when pumping chemicals.  Inspect all components for signs of leaking, swelling, cracking, 
discoloration or corrosion.  Replace worn or damaged components immediately.

Cracking, crazing, discoloration during first week of operation are signs of severe chemical attack.  If this occurs, 
immediately remove chemical from pump.  Determine which parts are being attacked and replace them with parts 
that have been manufactured using more suitable materials.  Manufacturer does not assume responsibility for 
damage to pump that has been caused by chemical attack.

6.2  

Cleaning Pump

Pump will require occasional cleaning, especially Injection fitting, Footvalve / Strainer, and pump head valves. 
Frequency will depend on type and severity of service.

]

Inspect and replace pump head valves as required.

]

Periodically clean injection / check valve assembly, especially when injecting fluids that calcify such as sodium 
hypochlorite. These lime deposits and other build ups can clog fitting, increase back pressure and interfere with 
check valve operation. 

]

Periodically clean suction strainer.

]

Periodically inspect pump housing (enclosure) for chemical attack. Protect pump housing from continuous 
exposure to chemicals, such as drips or fumes from surrounding equipment and plumbing.

6.3 

Replacing the Pump Diaphragm

]

When changing the diaphragm, the pump head chamber and pump head cover should be wiped free of any dirt 
and debris.  The pump stroke must be FORWARD when installing the diaphragm, and BACK when installing 
and tightening the pump head.

]

 When replacing the pump diaphragm, note the order of parts per the illustration below:

Piston

Backup washer

PTFE reinforcement ring

Diaphragm

Pump head

Pump

Содержание CHEM-FEED MD3 Series

Страница 1: ...Diaphragm Metering Pump Series MD3 CHEM FEED...

Страница 2: ...3 1 Manual Adjust manual speed adjust 16 4 3 2 4 20 mA Input 17 4 3 3 0 10 VDC Input 18 4 3 4 Frequency Input Hz 19 4 3 5 Pulse Batch low speed batch 20 4 3 6 Manual Cycle Adjust repeating cycle time...

Страница 3: ...m Model Number Matrix READ THE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE 1 714 893 8529 sales blue white com customerservice blue white com 5300 Business Drive Huntington Beach CA 92649 Page 3...

Страница 4: ...115V60Hz NEMA 5 15 USA 230V60Hz NEMA 6 15 USA 220V50Hz CEE 7 VII EU 240V50Hz AS 3112 Australia New Zealand Pump Head Assembly Pump Head PVDF Manifold PVDF Adapter Connections PVDF Valve Cartridges PVD...

Страница 5: ...ite s output Flow Verification Sensor FVS system Includes stainless steel extended mounting brackets Lifts pump 4 1 2 11 43 cm for easy access in hard to reach areas Enclosure Rating NEMA 4X Construct...

Страница 6: ...n check valve at discharge side of pump to prevent system fluid from flowing back through pump during pump maintenance A pressure relief valve is recommended at discharge of pump Bolt pump to a stable...

Страница 7: ...0cm 4 00in 10 15cm n Made out of tough Stainless Steel n Provides a stable mounting surface Stainless Steel extended brackets allow the pump to be securely mounted to most any surface floor shelf or s...

Страница 8: ...d and sealed Never strap control input output cables and power cables together Power Interruption This pump has a user programmable auto restart feature which will either restore the pump to the opera...

Страница 9: ...AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM 1 2 3 T1 PULSE GND 4 20 1 2 3 T1 PULSE GND 4 20 0 10 15VDC 1 2 T2 0 1000 HZ MAX NEGATIVE POSITIVE POSITIVE NEGATIVE NO VOLTAGE 96...

Страница 10: ...elect menu items increase menu values by one and increase pump output in Manual Speed Adjust mode Press and hold to increase values progressively faster Press and release to stop the pump Press and re...

Страница 11: ...e While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making changes you will see the word Done located at the bottom o...

Страница 12: ...e menu structure and enter the run mode Configuration Display Language Set Password Display Rate Esc Reset to Default Display Language English Spanish German Done French Display Language Configuration...

Страница 13: ...gled through Speed RPM and your selected Display Rate by pressing the right arrow button Press MENU button to enter the menu structure Select Configuration and Press ENTER button Select Display Rate a...

Страница 14: ...wrate Flowrate ML min Press ENTER to set 0000 0 1 Contact Input Close Stop Pump Open Stop Pump Input Time Delay OFF 000 Range 1 255 sec Disable 00 0 Input Setup 4 20 mA Input Frequency Input Pulse Inp...

Страница 15: ...rate Input Modes Contact Input Set FVS Esc Hidden Remote Local Set DFD Set Rev Alarm Max Flowrate Input Max Flowrate Flowrate ML min Press ENTER to set 0000 0 1 To calculate the Max Flowrate To determ...

Страница 16: ...ack out of the menu structure To do this you must select Esc at the bottom of every screen menu until you see the Run Mode screen displayed Tip The Manual Speed Adjust mode can be combined with Contac...

Страница 17: ...process until all four screens have been configured If you used short cut to enter 4 20 mA input setup press and hold the Mode button until the Run Mode screen is displayed If you used Menu button to...

Страница 18: ...top line of the display To configure the pump navigate to 0 10 VDC Input menu by using the short cut method described at the beginning of the section or by pressing MENU button then selecting Input Se...

Страница 19: ...select the digit to change press UP or DOWN arrow to scroll through 0 9 on selected digit Press enter to save changes and move to the next input screen To input flow rate values press the RIGHT ARROW...

Страница 20: ...k by continuously pressing the RIGHT button Press ENTER to save the changes Continue this process until all three screens have been configured If you used the short cut to enter Pulse Batch setup then...

Страница 21: ...onfigured If you used the short cut to enter Manual Cycle Adjustment setup press and hold Mode button until Run Mode screen is displayed If you used the Menu button to navigate to Cycle Adjustment set...

Страница 22: ...xt digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until two screens have been...

Страница 23: ...arrow to scroll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process un...

Страница 24: ...esired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used the short cu...

Страница 25: ...gering due to flickering high speed electrical switches a trigger delay time can be configured to delay the pump command The delay time unit of measure is seconds A two second delay time is recommende...

Страница 26: ...n discharge side of MD3 pump Wiring for sensor can be connected directly to a MD3 pump Pump will stop pumping if sensor detects no flow A relay will then close allowing for remote alarm indication or...

Страница 27: ...an 430 microsiemens will not be detected This system is capable of detecting presence of a large number of chemicals including Sodium Hypochlorite Chlorine Hydrochloric muriatic Acid Sodium Hydroxide...

Страница 28: ...etting section 4 4 is switched to disabled while LOCAL ONLY is selected This menu setting will return to the previous setting when REMOTE ONLY or DISABLED is selected Input Setup Input Modes Contact I...

Страница 29: ...Stop Frequency Mode Cycle Timer Mode Dispensing Mode Manual Dosing Prop Dosing 0 10 VDC Mode Pulse Mode Disable FVS DFD Pump Run Stop 4 20mA Mode Manual Mode Frequency Mode Cycle Timer Mode Dispensing...

Страница 30: ...0 Pump Output 4 mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency H...

Страница 31: ...r does not assume responsibility for damage to pump that has been caused by chemical attack 6 2 Cleaning Pump Pump will require occasional cleaning especially Injection fitting Footvalve Strainer and...

Страница 32: ...7 0 Exploded view and parts list 1 2 4 6 8 7 10 22 9 15 14 3 13 11 3 12 Page 32 CHEM FEED MD3...

Страница 33: ...001 505 MANIFOLD WITH FLANGE AND UNION NUT PLUG WITH O RING EP 6 90002 350 DRIVE HEAD INSERT 2 7 72000 583 KIT DIAPHRAGM PVDF MD3 2 8 70001 345 CARTRIDGE VALVE TFE P 8 70001 346 CARTRIDGE VALVE EP 9 9...

Страница 34: ...32 151 303 751 1508 2252 3041 RPM 1 3 10 19 48 95 142 190 GPH 0 5 2 4 4 8 11 9 23 9 35 7 48 2 Feed Rate at 90 PSIg ML MIN 25 145 278 694 1388 2107 2391 RPM 1 3 10 19 48 95 142 190 GPH 0 4 2 3 4 4 11 0...

Страница 35: ...Page intentionally left blank Page 35 CHEM FEED MD3...

Страница 36: ...Page intentionally left blank Page 36 CHEM FEED MD3...

Страница 37: ...Page intentionally left blank Page 37 CHEM FEED MD3...

Страница 38: ...iption of the problem and proof of purchase Prepay all shipping and insurance cost COD shipments will not be accepted Damage caused by improper packaging is the responsibility of the sender When In Wa...

Страница 39: ...ia New Zealand 9 230V 50HZ power cord BS 1363 A plug United Kingdom X No Power Cord Elastomer Material O Rings V TFE P E EP Miscellaneous Options leave blank for standard model A Hastelloy C check val...

Страница 40: ...ramework available to them for the return recycle recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances The WEEE ma...

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