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5.0   Output Setup (alarm relays)

Below is the menu structure for the Output Setup selection. The layout of the Output Setup menu is similar to 
the Input Setup menu. Outputs were designed to directly communicate to SCADA systems, alarms, data 
loggers, backup pumps, pumps to operate in sync, pumps to operate proportionally, and other external devices.

To prevent false alarms due to pump start-up and closed loop applications, a trigger delay time can be config-
ured to delay the relay switch action. The delay time unit of measure is seconds. 

4.7   Remote/Local Control

The MD3 can be configured for Remote control only, Local control only, or either 
(disabled).

When set for Remote control only, all touch pad buttons except the menu button are 
disabled. To completely lock out the menu, configure a password (see page 12, 
section 8). If REMOTE ONLY is selected, the user is prompted to select an input 
operating mode which must then be used when operating the pump.

When set for local control only, all input signals including the remote start/stop are 
disabled. Note that the “contact closure input” menu setting (section 4.4)  is 
switched to “disabled” while 

LOCAL ONLY

 is selected. This menu setting will return 

to the previous setting when 

REMOTE ONLY

 or 

DISABLED 

is selected.

- Input Setup

+ Input Modes
+ Contact Input
+ Set FVS

<- Esc

Hidden

+ Set Rev Alarm

+ Set DFD

+ Remote/Local

- Remote/Local

    Remote Only
    Local Only
    Disable

Done

(select one)

- Remote Only Input Mode

   4-20 mA
   0-10 VDC
   Frequency

(select one)

Hidden

   Done

   Proportional

   Pulse

Removing the pump head 
mount cover automatically 
puts the pump into 
“maintenance” mode.

Tip!

MAINTENANCE MODE

Pump Cover Removed!

Press STOP to stop

- Cover was removed!
- Motor Speed = 6 RPM

MAINTENANCE MODE

Press START to run

Note:

Contact #1 shown only. Contact #2, and
Contact #3 use the same menu items.

- Output Setup

+ Signal Output

+ Relay Output
+ Contact #1

+ Contact #2

Output - Signal

+ Contact #3

<- Esc

Hidden

Output - Assign Relay

- Output Setup

+ Signal Output Modes

+ Contact #1
+ Contact #2
+ Contact #3

<- Esc

+ Relay Output

- 4-20 mA Output

Signal @min flow:

Input 

mA Signal

@min flow

- 4-20 mA Output

Minimum % Motor:

Input 

Min % Motor

for mA Signal Output

- 4-20 mA Output

Signal @max flow:

Input 

mA signal

@max flow

- 4-20 mA Output

Maximum flow:

Input 

Maximum % Motor

for mA Signal output

- Relay Output

   Both, DFD/FVS

   FVS

4-20mA Mode 

- Signal Output

    4-20 mA Output
    Freq. Output
    Disable

- Signal Output

    4-20 mA Output
    Freq. Output
    Disable

    Done

    Done

- Freq. Output

Signal @min flow:

Input 

Frequency (Hz)

@min flow

000

0

- Freq. Output

Minimum % Motor:

Input 

Min % Motor

for Freq. output

00.0

0

- Freq. Output

Signal @max flowr:

Input Frequency 

(Hz)

@max flow

000

1

- Freq. Output

Maximum % Motor:

Input 

Maximum % Motor

for Freq. Output

00.0

1

    Monitor Input
    Monitor Output
    Monitor Run/Fail
    Manual Mode 

- Output Setup

+ Signal Output Modes
+ Relay Output

+ Contact #2
+ Contact #3

<- Esc

+ Contact #1

- Contact Closure #1

    Monitor Input
    Monitor Output
    Monitor Run/Fail

   Both, DFD/FVS

    Disable

   DFD

Hidden

Hidden

Hidden

Hidden

Output - 

Contact Closure #1

(select one)

(select one)

0

00.0

0

4.00

1

00.00

2

0.00

    Pump Run/Stop

   Frequency Mode 

    Cycle Timer Mode 
    Dispensing Mode 
    Manual Dosing 
    Prop. Dosing 

   0-10 VDC Mode 

    Pulse Mode 

    Disable

   FVS

   DFD

    Pump Run/Stop

4-20mA Mode 

    Manual Mode 

   Frequency Mode 

    Cycle Timer Mode 
    Dispensing Mode 
    Manual Dosing Acive
    Prop. Dosing Active

   0-10 VDC Mode 

    Pulse Mode 

    Remote Active

    Remote Active

Done

Done

    Revolution Alarm 
    Reverse Alarm 
    General Error

    Revolution Alarm 
    Reverse Alarm 
    General Error

+ Configuration

- Menu

+ Input Setup

+ Output Setup

<- Esc

+ Power Fail option

Relay Out Delay

Input Relay Delay:

Max Delay = 999.9 (s)
Press ENTER to set

0

00.0

Contact 1 Delay

Input Relay Delay:

Max Delay = 999.9 (s)
Press ENTER to set

0

00.0

5.0   Output Setup (alarm relays)

Max = 999999999
Press ENTER to set.

- Input Setup

+ Contact Input
+ Set FVS

<- Esc

+ Set DFD
+ Remote/Local

+ Set Rev Alarm

Revolution Alarm

    Rev Alarm Disable

(select one)

Revolution Alarm

   Set Revolution Alarm

00000000

0

    Rev Alarm Enable

Done

4.8   Set Revolution Alarm

The MD3 includes a revolution counter.  A revolution alarm set point can be input 
which will alert the operator when a programmable number of revolutions has been 
reached. 

When the set point is reached, the pump display will turn red and the words “REV 
ALARM” will be displayed. 

The pump will not stop.

An alarm output can be configured to close when the revolution set point is 
reached.

Description of Relay and Contact Closure Output triggers

Selection:  

   

Contact energizes when:

Pump Run/Stop ........

Motor turning.

Monitor Input .... ........

Incoming analog or digital signal is not received or out of range.

Monitor Output

.. ........Outgoing analog or digital signal not transmitted or out of range.

Monitor Run/Fail

........Motor fails to respond to commands.

Both DFD/FVS

.. ........Either DFD or FVS system triggers.

FVS

  ........ ........ ........After the programmed delay time, pulses are not received from flow sensor.

DFD

  ........ ........ ........Diaphragm failure is detected by sensors.

Active Mode

...... ........Use to monitor any changes to the active (run) mode selection.*

Remote Active .. ........

Energized when Remote only is active.

Revolution Alarm.......

Revolution count set-point has been achieved.

General Error.... ........

A motor overload or other internal error has occurred (includes DFD/FVS).

Disable

..... ........ ........Output contact is disabled.

   Active Mode* 

Page 28

Page 29

®

CHEM-FEED  MD3

®

CHEM-FEED  MD3

Содержание CHEM-FEED MD3 Series

Страница 1: ...Diaphragm Metering Pump Series MD3 CHEM FEED...

Страница 2: ...3 1 Manual Adjust manual speed adjust 16 4 3 2 4 20 mA Input 17 4 3 3 0 10 VDC Input 18 4 3 4 Frequency Input Hz 19 4 3 5 Pulse Batch low speed batch 20 4 3 6 Manual Cycle Adjust repeating cycle time...

Страница 3: ...m Model Number Matrix READ THE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE 1 714 893 8529 sales blue white com customerservice blue white com 5300 Business Drive Huntington Beach CA 92649 Page 3...

Страница 4: ...115V60Hz NEMA 5 15 USA 230V60Hz NEMA 6 15 USA 220V50Hz CEE 7 VII EU 240V50Hz AS 3112 Australia New Zealand Pump Head Assembly Pump Head PVDF Manifold PVDF Adapter Connections PVDF Valve Cartridges PVD...

Страница 5: ...ite s output Flow Verification Sensor FVS system Includes stainless steel extended mounting brackets Lifts pump 4 1 2 11 43 cm for easy access in hard to reach areas Enclosure Rating NEMA 4X Construct...

Страница 6: ...n check valve at discharge side of pump to prevent system fluid from flowing back through pump during pump maintenance A pressure relief valve is recommended at discharge of pump Bolt pump to a stable...

Страница 7: ...0cm 4 00in 10 15cm n Made out of tough Stainless Steel n Provides a stable mounting surface Stainless Steel extended brackets allow the pump to be securely mounted to most any surface floor shelf or s...

Страница 8: ...d and sealed Never strap control input output cables and power cables together Power Interruption This pump has a user programmable auto restart feature which will either restore the pump to the opera...

Страница 9: ...AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM 1 2 3 T1 PULSE GND 4 20 1 2 3 T1 PULSE GND 4 20 0 10 15VDC 1 2 T2 0 1000 HZ MAX NEGATIVE POSITIVE POSITIVE NEGATIVE NO VOLTAGE 96...

Страница 10: ...elect menu items increase menu values by one and increase pump output in Manual Speed Adjust mode Press and hold to increase values progressively faster Press and release to stop the pump Press and re...

Страница 11: ...e While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making changes you will see the word Done located at the bottom o...

Страница 12: ...e menu structure and enter the run mode Configuration Display Language Set Password Display Rate Esc Reset to Default Display Language English Spanish German Done French Display Language Configuration...

Страница 13: ...gled through Speed RPM and your selected Display Rate by pressing the right arrow button Press MENU button to enter the menu structure Select Configuration and Press ENTER button Select Display Rate a...

Страница 14: ...wrate Flowrate ML min Press ENTER to set 0000 0 1 Contact Input Close Stop Pump Open Stop Pump Input Time Delay OFF 000 Range 1 255 sec Disable 00 0 Input Setup 4 20 mA Input Frequency Input Pulse Inp...

Страница 15: ...rate Input Modes Contact Input Set FVS Esc Hidden Remote Local Set DFD Set Rev Alarm Max Flowrate Input Max Flowrate Flowrate ML min Press ENTER to set 0000 0 1 To calculate the Max Flowrate To determ...

Страница 16: ...ack out of the menu structure To do this you must select Esc at the bottom of every screen menu until you see the Run Mode screen displayed Tip The Manual Speed Adjust mode can be combined with Contac...

Страница 17: ...process until all four screens have been configured If you used short cut to enter 4 20 mA input setup press and hold the Mode button until the Run Mode screen is displayed If you used Menu button to...

Страница 18: ...top line of the display To configure the pump navigate to 0 10 VDC Input menu by using the short cut method described at the beginning of the section or by pressing MENU button then selecting Input Se...

Страница 19: ...select the digit to change press UP or DOWN arrow to scroll through 0 9 on selected digit Press enter to save changes and move to the next input screen To input flow rate values press the RIGHT ARROW...

Страница 20: ...k by continuously pressing the RIGHT button Press ENTER to save the changes Continue this process until all three screens have been configured If you used the short cut to enter Pulse Batch setup then...

Страница 21: ...onfigured If you used the short cut to enter Manual Cycle Adjustment setup press and hold Mode button until Run Mode screen is displayed If you used the Menu button to navigate to Cycle Adjustment set...

Страница 22: ...xt digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until two screens have been...

Страница 23: ...arrow to scroll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process un...

Страница 24: ...esired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used the short cu...

Страница 25: ...gering due to flickering high speed electrical switches a trigger delay time can be configured to delay the pump command The delay time unit of measure is seconds A two second delay time is recommende...

Страница 26: ...n discharge side of MD3 pump Wiring for sensor can be connected directly to a MD3 pump Pump will stop pumping if sensor detects no flow A relay will then close allowing for remote alarm indication or...

Страница 27: ...an 430 microsiemens will not be detected This system is capable of detecting presence of a large number of chemicals including Sodium Hypochlorite Chlorine Hydrochloric muriatic Acid Sodium Hydroxide...

Страница 28: ...etting section 4 4 is switched to disabled while LOCAL ONLY is selected This menu setting will return to the previous setting when REMOTE ONLY or DISABLED is selected Input Setup Input Modes Contact I...

Страница 29: ...Stop Frequency Mode Cycle Timer Mode Dispensing Mode Manual Dosing Prop Dosing 0 10 VDC Mode Pulse Mode Disable FVS DFD Pump Run Stop 4 20mA Mode Manual Mode Frequency Mode Cycle Timer Mode Dispensing...

Страница 30: ...0 Pump Output 4 mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency H...

Страница 31: ...r does not assume responsibility for damage to pump that has been caused by chemical attack 6 2 Cleaning Pump Pump will require occasional cleaning especially Injection fitting Footvalve Strainer and...

Страница 32: ...7 0 Exploded view and parts list 1 2 4 6 8 7 10 22 9 15 14 3 13 11 3 12 Page 32 CHEM FEED MD3...

Страница 33: ...001 505 MANIFOLD WITH FLANGE AND UNION NUT PLUG WITH O RING EP 6 90002 350 DRIVE HEAD INSERT 2 7 72000 583 KIT DIAPHRAGM PVDF MD3 2 8 70001 345 CARTRIDGE VALVE TFE P 8 70001 346 CARTRIDGE VALVE EP 9 9...

Страница 34: ...32 151 303 751 1508 2252 3041 RPM 1 3 10 19 48 95 142 190 GPH 0 5 2 4 4 8 11 9 23 9 35 7 48 2 Feed Rate at 90 PSIg ML MIN 25 145 278 694 1388 2107 2391 RPM 1 3 10 19 48 95 142 190 GPH 0 4 2 3 4 4 11 0...

Страница 35: ...Page intentionally left blank Page 35 CHEM FEED MD3...

Страница 36: ...Page intentionally left blank Page 36 CHEM FEED MD3...

Страница 37: ...Page intentionally left blank Page 37 CHEM FEED MD3...

Страница 38: ...iption of the problem and proof of purchase Prepay all shipping and insurance cost COD shipments will not be accepted Damage caused by improper packaging is the responsibility of the sender When In Wa...

Страница 39: ...ia New Zealand 9 230V 50HZ power cord BS 1363 A plug United Kingdom X No Power Cord Elastomer Material O Rings V TFE P E EP Miscellaneous Options leave blank for standard model A Hastelloy C check val...

Страница 40: ...ramework available to them for the return recycle recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances The WEEE ma...

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