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Installation and Operation Manual  

 

AUXILIARY BATTERY CHARGE  –  DIP #3 OFF 

 

 

The  auxiliary  charge  function  is  used  to  charge  an  auxiliary  battery  of  the  same  voltage  as  the  primary  battery.  If  the  primary  battery  is  charging  in 

Acceptance or Float, up to 2 amps is diverted to the auxiliary battery at the same charge voltage. Auxiliary battery charge is disabled during Bulk or Equalization. 
Use 14 awg wire to minimize voltage drop and 25 amp maximum over current protection. Auxiliary battery negative must connect to primary battery negative. 

 

AUXILIARY OUTPUT WIRING 

 

 

 

FIGURE 4 

LOAD CONTROLLER  –  DIP #3 ON 

 

 

The load controller can deliver up to 25 amps of output from battery positive. Default settings are for Low Voltage Disconnect (LVD) with ON at V

BAT

 

•

12.6V, 

and  OFF  at  V

BAT

 

”

11.5V,  which  can  be  changed  with  the  IPN-ProRemote.  Operation  can  also  be  based  on  net  battery  amp-hours  if  an  IPN-ProRemote  is 

permanently installed. The ON/OFF condition must be valid for 20 seconds before switching will occur. If the higher/lower values are reversed the output control 
logic is inverted. Load negative must connect to battery negative. 

 

¾

 

CAUTION:

 30 amp maximum over current protection for the output must be provided externally. If the load control is configured 

to  operate  based  on  net  battery  amp-hours,  configure  ON/OFF  voltage  thresholds  as  well.  If  amp-hour  from  full  data  is  not 
available, voltage based operation will resume. ON/OFF thresholds must not be the same value or improper operation will result.  

 

DUSK-TO-DAWN LIGHTING CONTROL  –  DIP #3 ON 

 

 

An IPN-ProRemote with software version V2.00 or later is required to setup and enable lighting control. Refer to IPN-ProRemote operators manual for 

lighting control setup instructions. Variable time settings are available to turn lighting ON after Dusk (Post-Dusk timer) and/or ON before Dawn (Pre-Dawn timer). If 
both timers are set to DISABLED (factory default), the lighting control feature is disabled. If either the Post-Dusk or Pre-Dawn timers are set to a time value the 
lighting control feature is enabled. When lighting control is enabled the Load output is controlled by both the normal load control function and the lighting control 
function such that whichever function wants the Load output OFF prevails. 

 

 

Dusk or night time begins when the charge control system turns OFF which occurs when PV module current drops below 

|

50mA at battery voltage. Dawn 

or day time begins when the charge control system turns ON which occurs when PV module current rises to  

|

100mA at battery voltage. If the Post-Dusk timer 

was set to 1.0 hour and the Pre-Dawn timer was set to 2.0 hours, lights would turn ON at Dusk, remain ON for one hour, and then turn OFF. Two hours before 
Dawn the lights would again turn ON and remain ON until Dawn. For full Dusk to Dawn lighting set the Post-Dusk timer to 20 hours. When the SB2512iX first 
receives battery power it does not know when Dawn is expected to occur. As a result Pre-Dawn control does not operate for the first night. Once a night time 
period of 4 hours or more is detected this night time period is stored and Pre-Dawn control will operate. Each subsequent night time period greater than 4 hours is 
added to a filtered average of night time. 

 

INSTALLING A MULTI-CONTROLLER SYSTEM 

 

 

A communication link is established between controllers by daisy chaining a twisted pair cable from the IPN Network terminal block, controller to controller 

(A-to-A, B-to-B) as shown in Figure 5. Up to 8 IPN based charge controllers can be connected together in a multi-controller system. Device address 0 (zero) is the 
master and 1 –– 7 are slaves. The master controls the charging process and directs the activities of the slaves.  

 

MULTI-CONTROLLER WIRING AND SETUP 

 

¾

 

CAUTION:

 A multi-controller system requires the following specialized installation and setup: 

1)  Each controller must connect to and charge the same battery. 
2)  One controller must be set to IPN address 0 (zero) and the others be set to addresses 1 –– 7 with no controllers set the same.  
3)  Charge parameters are set in the master only. 
4) While outputs connect in parallel to a common battery, PV  inputs  must  be  completely  separate.  A  large  PV  array  must  be 

divided into sub-arrays, each with separate PV+ and PV–– wiring. 

5)  All controllers must be connected to the IPN network as shown in Figure 5. 

 

 

 

 

Содержание Solar Boost 2512i

Страница 1: ...IC CHARGE CONTROLLER INSTALLATION AND OPERATION MANUAL THIS MANUAL INCLUDES IMPORTANT SAFETY INSTRUCTIONS FOR MODELS SB2512i and SB2512iX SAVE THESE INSTRUCTIONS COVERED UNDER ONE OR MORE OF THE FOLLOWING US PATENTS 6 111 391 x 6 204 645 Blue Sky Energy Inc 2011 430 0021 E ...

Страница 2: ...LLATION 5 Electrostatic Handling Precautions 6 Selecting PV Modules 6 As Shipped Factory Default Settings 6 Equalize Enable 6 Battery Temperature Sensor 6 Battery and PV Wiring 7 Auxiliary Output 10 Auxiliary Battery Charge 8 Load Controller 8 Dusk to Dawn Lighting Control 8 Installing a Multi Controller System 8 Multi Controller Wiring And Setup 8 IPN Network Address 9 Mounting 9 TROUBLESHOOTING ...

Страница 3: ...battery can produce a short circuit current high enough to weld a ring or the like to metal causing a severe burn j Remove all sources of power photovoltaic and battery before servicing or installing 4 CHARGER LOCATION INSTALLATION a This unit is designed to charge 12V 6 cell flooded or sealed type lead acid chemistry batteries within the range of 20 to 10 000 amp hours Follow battery manufacturer...

Страница 4: ...oller coordination x Auxiliary Output for load lighting control or auxiliary battery charge PART NUMBERS AND OPTIONS x SB2512i Basic Solar Boost 2512i charge controller x SB2512iX Full featured Solar Boost 2512iX charge controller x IPNPRO IPN ProRemote display battery monitor x IPNPRO S IPN ProRemote with required 500A 50mV current shunt x CS 500 500A 50mV current shunt x IPNREM IPN Remote displa...

Страница 5: ...at charge voltage setting to No Float using the IPN ProRemote Refer to the IPN ProRemote operators manual FRONT PANEL INDICATORS FIGURE 1 EQUALIZATION Omitted on SB2512i WARNING Not all batteries can be safely equalized Equalization should be performed only on vented liquid electrolyte lead acid batteries Always follow battery manufacturers recommendations pertaining to equalization Equalization a...

Страница 6: ...e about 10 20 increase Charge current increase can go to zero in hot temperatures whereas charge current increase can easily exceed 30 with a discharged battery and freezing temperatures For a more complete MPPT description see www blueskyenergyinc com PANEL TEMPERATURE AND OUTPUT POWER Internal power control devices use the front panel as a heatsink It is normal for the front panel to become quit...

Страница 7: ...ance Select PV modules that do not exceed the maximum ratings shown below and preferably produce at least 3A of IMP per 100 amp hours of battery capacity Recommended range of VMP at STC Maximum PV Power STC Maximum PV Isc STC Maximum PV VOC STC Nominal 12V PV 340W 20A 28 0V 16 5 18 5V AS SHIPPED FACTORY DEFAULT SETTINGS The 2512 contains various user configurable settings all of which are preconfi...

Страница 8: ...2 1 in lb 0 24 nm CAUTION DO NOT connect Bat and PV together outside of the unit or improper operation will result Bat and PV connect together internally SETUP AND WIRING DIAGRAM FIGURE 3 AUXILIARY OUTPUT Omitted on SB2512i The auxiliary output can serve one of three functions a 2 amp auxiliary battery charger a 25 amp load controller with Low Voltage Disconnect LVD or a 25 amp variable Dusk to Da...

Страница 9: ...n lighting control is enabled the Load output is controlled by both the normal load control function and the lighting control function such that whichever function wants the Load output OFF prevails Dusk or night time begins when the charge control system turns OFF which occurs when PV module current drops below 50mA at battery voltage Dawn or day time begins when the charge control system turns O...

Страница 10: ...ESS MASTER SLAVES DIP SWITCH 0 1 2 3 4 5 6 7 JUMPER A2 NO NO NO NO YES YES YES YES 1 A1 OFF OFF ON ON OFF OFF ON ON 2 A0 OFF ON OFF ON OFF ON OFF ON MOUNTING CAUTION Mount the 2512 vertically to promote air flow and do not enclose in a confined space The 2512 is not watertight and must be protected from rain snow and excessive moisture Take care not to place mounting screws under large brown capac...

Страница 11: ...d battery voltage is high Output during MPPT operation is constant power higher battery voltage reduces charge current increase VMP and available power decrease with increasing PV cell temperature Cooler PV s will produce greater boost It is normal for boost to decrease as PV temperature rises Replace use as is or use different controller for different PV modules Auxiliary battery not being chargi...

Страница 12: ...nt process With IPN ProRemote which may be used as specifications are subject to change without prior notice a setup tool only or permanently installed FIVE YEAR LIMITED WARRANTY Blue Sky Energy Inc hereinafter BSE hereby warrants to the original consumer purchaser that the product or any part thereof shall be free from defects due to defective workmanship or materials for a period of five 5 years...

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