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21 

Cleaning and Maintenance

 

Daily Cleaning 

1. 

At the end of each day or at the end of each shift, if the frying schedule is heavy, the frying medium 

should be drained and filtered into a receptacle. 

2. 

Always filter the fryer when the cool zone under the burners is hot and liquid.  A cold fryer heated 

up won't drain, because the frying medium in this zone will remain hard if using solid fat / oils. 

3. 

Screw the drain extension pipe onto the end of the drain valve and position a suitable container and 

filter under the drain extension pipe. 

4. 

Do not empty the total contents into one large container, as this will be dangerous and may be 

difficult when lifted up, to pour the hot oil back into the tank. 

5. 

Alternatively use a Filter-Max. 

6. 

Slip a muslin or other suitable bag over the drain valve.  Crumbs will be caught in the bag but frying 

medium will strain freely through into the receptacle. 

7. 

Open the drain valve slowly to minimise splashing, and take care not to overfill the container. 

8. 

If necessary, use a drain stick to stir up any solid medium into the top medium to melt it. 

9. 

When the tank has been drained, use a ladle or small pan with a handle and dip into the hot frying 

medium from the receptacle and pour around the sides and bottom of the tank to wash out crumbs 

and particles adhering to the tank. 

10.  Continue to dip and pour until all crumbs are washed down and into the filter bag. 
11.  Open the drain valve fully and check for any particles or crumb residue lodged in the valve.  Clean 

out with a stiff nylon brush.  Do not use a wire brush or metal rods as these damage the seating in 

the valve and will eventually lead to valve leakage.  If the obstruction in the valve cannot be 
removed with a brush, use a wooden probe to dislodge the obstruction. 

12.  Wipe all exterior panels with a cloth dampened with detergent and rinse off any residue with clean 

warm water. 

13.  Clean the Control Panel with a damp cloth lightly moistened with a solution of water and a 

commercial quality foodservice approved detergent. 

14.  Once the daily cleaning operation is completed, close the drain valve and pour the frying medium 

back into the tank and continue the days work. 

15.  Cleaning the tank takes less time than frying one load of potatoes and will pay dividends in food 

quality and saving of frying medium. 

Locking Slide 

Fig 5 

Fig 4 

Locking Slide 

C

AUTION

 

HOT OIL WILL BURN - DO NOT RUSH THIS JOB. 

Содержание Fast-Fri E43

Страница 1: ...229099 10 ELECTRIC FRYERS E43 E43E E44 E44E I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L For use in GB IE ...

Страница 2: ...1 0257 Fax 336 661 9546 CANADA Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5 Toll Free 800 263 1455 Ph 416 631 0601 Fax 416 631 0315 info servecanada com www servecanada com www moffat com NEW ZEALAND Christchurch Auckland Moffat Limited Moffat Limited PO Box 10 001 4 Waipuna Road 16 Osborne Street Mt Wellington Christchurch Auckland Ph 03 389 1007 Ph 09 574 3150 Fax 03 389 1276 Fax 09 57...

Страница 3: ... Installation 9 Installation Requirements Unpacking Location Assembly Electrical Connection Commissioning Operation 11 Operation Guide Over Temperature Control System Description of the Controls E43 E44 Description of the Controls E43E E44E Operation of the Appliance Before Use Filling the Tank s Setting the Operating Temperature Frying Guide Care of Frying Fats and Oils Frying Temperature Guide a...

Страница 4: ...Programming the Temperature Programming the Keypad Lock Unlock To Exit the Programming Mode Controller Advanced Programming Mode 33 Timing Mode Temperature Offset Temperature Display Mode Programming the Melt Cycle Setting the Temperature Units System Programmable Default Settings Replacement Parts List 36 ...

Страница 5: ...WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE WARNING GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED IT IS RECO...

Страница 6: ...ctrical supply connection point is located at the rear of the appliance approximately 62 mm from the right hand side 365 mm from the rear and 440 mm from the floor When connecting a this electric appliance to the mains supply ensure that the following is carried out The supply cord shall not be lighter than ordinary tough rubber sheathed oil resistant cord e g H05 RN F with sufficient current carr...

Страница 7: ...5 Dimensions E43 FRYER ...

Страница 8: ...6 Dimensions E44 FRYER ...

Страница 9: ...7 Dimensions E43E FRYER ...

Страница 10: ...8 Dimensions E44E FRYER ...

Страница 11: ...utor who supplied the appliance Check that the available electrical supply is correct to that shown on the rating plate located on the inside of the access door Check that the following parts have been supplied with the appliance E43 E43E E44 E44E Baskets 2 2 Lid 1 1 Drain Extension 1 2 Location 1 Any appliance requires adequate clearance and ventilation for optimum and trouble free operation The ...

Страница 12: ... for the equipment Refer specification section for correct electrical requirements Check that all the connections are correct and that all cover panels have been re fitted Check that the unit functions in accordance with the operating instructions Ensure that the tank drain extension and this instruction manual are left with the appliance Ensure that all the relevant details and contacts have been...

Страница 13: ...fryers have been fitted with a Fail Safe Over Temperature Safety Cut Out which will protect the oil fat from excess temperature if the thermostat control should fail The power light will turn off if either over temperature control has been triggered The twin tank fryer E44 has an individual Fail Safe Over Temperature Safety Cut Out for each tank Over Temp Control The over temp thermostat is mounte...

Страница 14: ... Turns power ON and OFF to the unit White LED Indicator illuminates Green when switched ON Neon Indicator White Neon Indicator Orange Temperature Cut Out Reset Switches Located Behind Main Access Door Electronic Controller See description of Electronic Controller overleaf Operating the reset switches resets the elements One switch for each element Press to operate Turns power ON and OFF to the uni...

Страница 15: ...Cook Mode Temperature Display Mode Refer to the Operation of the Appliance information for further details For Controller Programming refer to the System Programmable Default Settings in the Controller Programming section at the rear of this manual to access the following options Basic Programming Mode Programming the Password Protection Unlock Lock Programming the Timers Programming the Temperatu...

Страница 16: ...se the ON OFF key on the control panel 3 The control panel will display CY and within 10 seconds of being turned ON the heat indicator the dot to the left of the CY will indicate that the element is now ON Melt Cycle Mode NOTE The only time that the appliance can enter the Melt Cycle is immediately after Power Up 1 The control panel will display CY and perform the programmed Melt Cycle Either L or...

Страница 17: ...ill start the pre programmed time set for each timer 2 When only one timer is activated the LED under the timer will blink rapidly and the time remaining will be displayed 3 When more than 1 timers are activated the LED under the timer with the least remaining time blinks more rapidly 4 The LED s above the other active timers will blink less frequently 5 When the first timer has expired and has no...

Страница 18: ...burner s The liquefied shortening can then be poured into the tank until it reaches the FILL LEVEL mark Pre Heating NOTE When pre melting shortening only heat the shortening until it is just liquefied Do not bring the shortening up to high temperature as handling of hot shortening is dangerous If pre melting of shortening is not possible carefully cut the shortening into small pieces and pack belo...

Страница 19: ...ith your fryer and the product cooked in it the following pages detail recommended temperatures and a practical guide to frying Time spent reading this information will assist in obtaining a cooked product of exceptional quality and taste 8 As a safety precaution all Blue Seal Deep Fryers feature an Over Temperature control which will turn off the fryer in the event that the oil reaches over 220 C...

Страница 20: ... Fats and Oils 1 Fats and oils are unstable compounds Even the best oils and fats will break down to some extent in the fryer 2 There are a number of causes of frying mediums ceasing to be edible Heat and moisture are two of the most important causes and we have both heat and moisture in the deep well fryer 3 Frying medium is by far the most expensive item of deep well frying equipment if the foll...

Страница 21: ...king Temperature Hydrogenated Fats 190 C to 225 C Compounds 194 C to 223 C Lards Team rendered 165 C to 225 C Refined deodorised lard 221 C Kettle rendered 190 C Oils 190 C Corn 208 C Cottonseed 217 C Product Temperature C Duration minutes Chicken Small Pieces Large Pieces 175 185 160 170 8 10 14 16 Chops Cutlets 165 175 5 8 Fish Battered Breaded 170 175 1 5 Prawns Shellfish 170 175 1 5 Doughnuts ...

Страница 22: ... peak efficiency follow the procedures below Draining and Cleaning Opening the Drain Valve a Lift the locking slide on valve handle Fig 4 to release valve b While holding the locking slide in the withdrawn position rotate the handle anticlockwise Fig 5 to open the valve c When the valve is closed the locking slide will drop down over the locking valve to prevent accidental opening of the valve as ...

Страница 23: ... has been drained use a ladle or small pan with a handle and dip into the hot frying medium from the receptacle and pour around the sides and bottom of the tank to wash out crumbs and particles adhering to the tank 10 Continue to dip and pour until all crumbs are washed down and into the filter bag 11 Open the drain valve fully and check for any particles or crumb residue lodged in the valve Clean...

Страница 24: ...rt vinegar to 25 parts water if this proves unsuitable for the cleaner being used 7 Rinse the tank thoroughly with water drain and dry 8 Refill the tank with new filtered frying medium to the correct level as shown in the Operation section Filling the Tank s Stainless Steel Surfaces a With the tank s drained cleaned and dried as shown above clean the exterior surfaces of the fryer with hot water a...

Страница 25: ...ds especially potatoes are cured correctly Excessive quantities of breading or batter Remove surplus breading or batter Placing food in frying medium direct from the freezer Allow frozen foods to thaw before frying Surplus moisture in and on surface of food Drain and dry foods before frying Frying medium in advanced stages of breakdown Discard old frying medium and refill the fryer with new frying...

Страница 26: ...s Overheating of oil Check the setting of the thermostat with a Mercury In Glass thermometer or thermocouple Rapid breakdown of oil Use stable frying oil Use of unrefined oils Dripping smokes at lower temperature than refined and deodorised oils Darkening of oil Presence of salt on the food Salt foods after frying and away from the fryer Foods dipped in batter high in egg yolk Reduce egg content o...

Страница 27: ...lat cooking position Replace the thermostat Call service provider Over temperature thermostat cuts out Over temperature thermostat faulty Control thermostat not maintaining set temperature a Thermostat out of calibration b Thermostat does not open on temperature rise Thermostat opens on temperature rise but control valve does not respond If the elements cut out and the power indicator light also d...

Страница 28: ... MICROSWITCH GEAR TRAY OVERTEMP PANEL ELEMENTS THERMOSTAT PANEL SELECTOR SWITCH THERMOSTAT POWER HEAT OVERTEMP L1 L2 L3 N EARTH 1 1 1 2 2 2 3 3 3 3 3 3 4 5 6 7 10 13 11 10 12 6 14 15 15 16 17 18 17 18 16 20 21 12 14 8 8 9 9 19 21 20 19 7 ...

Страница 29: ... N EARTH 1 1 1 2 2 2 3 3 3 7 9 10 27 26 26 25 23 29 24 23 25 35 36 7 7 3 3 3 8 8 4 4 6 6 6 15 7 5 7 31 22 16 17 30 31 SELECTOR SWITCH POWER HEAT 20 33 21 20 22 16 SELECTOR SWITCH POWER HEAT 13 28 14 13 15 9 5 5 5 27 10 29 30 32 5 7 5 17 ELEMENTS 34 24 QC DOUBLE CONECTOR P N 013107 19 19 12 12 18 18 11 11 34 35 36 32 ...

Страница 30: ... BROWN BROWN BROWN BROWN MICROSWITCH GEAR TRAY OVERTEMP PANEL ELEMENTS OVERTEMP L1 L2 L3 N 1 1 1 2 2 2 3 3 3 3 3 3 4 5 6 21 21 22 23 24 23 24 22 27 11 Com N O 26 7 7 8 8 9 19 12 13 14 15 16 11 11 18 10 10 20 20 25 13 25 19 12 14 15 16 17 17 25 25 26 27 ...

Страница 31: ...26 27 25 51 7 7 3 3 3 8 8 4 4 6 6 6 15 5 5 5 43 44 22 28 42 43 5 5 5 45 44 7 7 7 ELEMENTS 50 26 30 11 29 29 10 10 50 51 11 12 41 34 35 36 37 38 33 33 40 39 22 15 16 17 18 19 14 14 21 13 20 31 PROBE PROBE BROWN BROWN 32 FUSE QC DOUBLE CONECTOR P N 013107 BROWN BROWN 38 37 35 41 48 49 36 15 22 46 47 16 18 17 47 46 12 23 19 20 31 42 38 39 49 48 FUSE 22 30 ...

Страница 32: ...f LoC is displayed password protection is turned ON the control panel is locked which will prevent any change to the operating mode To unlock the control panel refer to Programming the Password Protection below Programming the Password Protection 1 To unlock the display enter the password by pressing Timer 1 Timer 1 Timer 3 Timer 3 ULoC will be displayed NOTE If the password is not entered within ...

Страница 33: ...ill return to the Idle Mode Timer 1 a The user access s Timer 1 immediately upon entering Programme Mode b The stored time is displayed Default 3 00 with flashing colon and the green LED indicator below Timer 1 remains ON a To change the time press either i Timer 1 Up to increase the time Or ii Timer 3 Down to decrease the time d When changing the time the value changes at a slow rate for the firs...

Страница 34: ...then at an increasing rate 4 Press the Programme Key P once the desired temperature is reached the temperature change will be accepted and the display will step on to the next parameter Programming the Keypad Lock Unlock Refer to Programming the Password Protection at the start of this section To Exit the Programming Mode To exit the Programming Mode at any stage of the programming press and holdi...

Страница 35: ...play temperature in relation to the oil temperature the display temperature can be adjusted by between 14 to 14 To Calibrate the Control Temperature Set the control temperature to 170 Measure the oil temperature that the control is cycling at If the oil temperature is higher than the reading on the control panel enter a positive value of the difference between the oil temperature and the set tempe...

Страница 36: ...the following options will display 9 Press either Timer 1 Up key or Timer 3 Down key to select the option required 10 Press the Program key to confirm the options the change will be accepted and the display will step on to the next parameter Programming the Melt Cycle 11 The user may select from L Liquid S Solid or O Override 12 To change the Melt Cycle press either Timer 1 Up key or Timer 3 Down ...

Страница 37: ...Programming Mode and return to the Idle Mode System Programmable Default Settings This section shows the system parameters for this model and contains a table of the Programmable Default Settings These settings can be edited from the Control Panel when in either Controller Basic Programme Mode or Controller Advanced Programming Mode Programmable Default Settings Basic Programming Mode Timer 1 L Co...

Страница 38: ... UK 6 6 017717 Temperature Probe 1 2 228660 Transformer 24Vac 1 2 229033 Fuse Holder 1 2 020109 Fuse 2 Amp 1 2 228707 Digital Controller 1 2 230101 Controller Overlay 3 Basket Timer 1 2 231739 Contactor 2 4 2 4 025948 Terminal Block 6 Way 1 2 General 018019 Basket Standard 3 3 3 3 227856 Door Magnetic Catch 1 1 1 1 227449 Door Handle 1 1 1 1 018358 Drain Valve 1 1 019390 Drain Valve 2 2 021885 Dra...

Страница 39: ......

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