background image

BrewCommander™ 

© Blichmann Engineering, LLC 2019

4

The ignition electrode is used to create a spark to automatically ignite the gas and is activated by the controller. It also lets the controller know if a flame is 
present.

IMPORTANT:  

For reliable operation it is important to install the electrode properly!

We have provided an electrode that can easily be modified (cut and/or bent) to fit nearly all burners.  If you are installing in the current version of the 
Blichmann Engineering™ HellFire™ burner simply use the flame inspection hole as shown in Figure 5 for installation. For other burners, you will need to drill 
two holes to fasten and ground the electrode to the burner frame. Place two marks 3/8” (10mm) apart and about 1 inch above the surface of the burner. 
Strike both marks with a center punch. Drill one at 3/8” and the other at 3/16”. Typical installations are shown in fig 4 and 5.

TIP:

  Stainless steel can be challenging to drill – use a cobalt or TiN coated (gold color) bit to drill the 3/16” hole. 

Mark the electrode wire with a marker so that when bent 90 deg downward it will be in the center of the flame path. For HellFire™ burners, you’ll want the 
electrode centered over one of the burner nozzles. Measure the distance from the surface of the burner to the mark on the wire and note this distance. 
Remove the electrode from the frame and using a pliers bend the wire down 90 deg. Install with the included #8-32 X 3/8” screw.

IMPORTANT: 

 The tip of the electrode must be perpendicular to the surface of the burner and must be in the flame path to function properly! A spark gap of 

3/16-1/4” (5-6mm) is needed for consistent ignition.

CAUTION:

  Do not hold the electrode by the ceramic insulator and take care not to crack the insulator! Cracked electrodes are not covered under warranty!

Trim the wire using a wire cutter to the length noted previously. Install the electrode and note the position of the tip of the wire with respect to the surface 
of the burner. Trim as needed to provide a 3/16-1/4” gap. It is OK to bend the wire a bit as needed to center the tip of the electrode. Figure 4 and 5 show 
typical installations.

INSTALL THE IGNITION ELECTRODE

FIGURE 4

FIGURE 5

3/16 - 1/4" Gap

Содержание BrewCommander

Страница 1: ... Sections labeled Caution can lead to equipment damage or unsatisfactory performance of the equipment Please read these sections thoroughly If you have any questions contact your retailer or Blichmann Engineering www BlichmannEngineering com before use Sections labeled Important should specifically be followed to ensure satisfactory results with the product WARNING CAUTION IMPORTANT IMPORTANTINFOR...

Страница 2: ...BrewCommander BrewhouseControllerinanyfashionotherthandescribedinthismanual canresultinpersonalpropertydamage injury electrocution ordeath Burner TheBrewCommander hasbeentunedtoworkseamlesslywithaBlichmannHellFire burner howeverotherburnerscanbeusedwiththecontrollerif theymeetthenecessaryrequirements Yourburnermustbecapableofoperatingwellatlowpowersettings Ifyoucannotmaintainaflameatabouthalf powe...

Страница 3: ...controllerasneededtomaintainthetemperatureofthetank Locateitasclosetotheburneraspossible butDONOTlocateitinanareathatwillexposeittoexcessiveheat Ifyoucan tcomfortablyrestyourhandonthevalveduringoperationitistoohot We haveincludedamaleandafemaleflareX NPTfittingtoaidyouinconnectingthevalvetoyourgassupply NOTE Dependingonthegassupplyyouhave youmayneedtoprocureadditionalordifferentfittingswhicharenot...

Страница 4: ...dcolor bittodrillthe3 16 hole Marktheelectrodewirewithamarkersothatwhenbent90degdownwarditwillbeinthecenteroftheflamepath ForHellFire burners you llwantthe electrodecenteredoveroneoftheburnernozzles Measurethedistancefromthesurfaceoftheburnertothemarkonthewireandnotethisdistance Removetheelectrodefromtheframeandusingapliersbendthewiredown90deg Installwiththeincluded 8 32X3 8 screw IMPORTANT Thetip...

Страница 5: ...tCircuitInterrupter GFCI protectedpowersource If youareuncertainaboutthestatusofyourpowersourcecontactalicensedandqualifiedelectricianfamiliarwithNationalElectricCodestandardsbefore proceeding OperatingtheSparkBox IgnitionModuleinanyfashionotherthandescribedinthismanualcanresultinpersonalpropertydamage injury electrocution ordeath CAUTION Alwayskeepthedeviceawayfromheatandmoisture IMPORTANT Iftheb...

Страница 6: ...Box TheBrewCommander willsupplypowertothisport whentheburneriscalledtobelit Thissignalneedstobe102 138VAC50 60Hz andmaydrawupto4Amps SolenoidPower Thisreceptacleisusedtooutputpowertothesolenoid whentheburneriscalledtobelit itmustbewireddirectlytothesolenoidby thesupplied6ftsolenoidcable Optional SparkBox Mounting Kit AvailableisanoptionalSparkBox mountingkitformountingtotheTOPStand TOPLTEStand and...

Страница 7: ...Sanitary Nut 2 BE 000882 01 Sanitary Nut Inner Seal 3 BE 000882 01 Sanitary Nut Outer Seal 4 BE 000013 00 Bulkhead O ring 113 5 BE 001474 00 Weldless Captive Bulkhead 6 BE 001476 00 Captive Nut O ring 010 7 BE 001475 00 Captive Nut 8 BE 001500 00 Temperature Sensor Probe Figure 8 Figure 6 1 2 3 KettleWall with Hole 4 5 6 7 8 To Temperature ProbePort InsideKettle OutsideKettle 5 4 3 PAV MFG APPR NA...

Страница 8: ...ERBUTTON ON OFF PUMPRECEPTACLE NOTE For wiring out the bottom of the controller and for wall mounting please visit our website at blichmannengineering com to view the instructional video TEMPERATURE SENSOR PORT WIREDFROM BOTTOM FEMALEIEC POWEROUT MALENEMA5 15 POWERIN ...

Страница 9: ...eroutthebottombyfollowingtheinstructionsgivenintherewiringvideoonourBlichmannEngineering YouTube channel 2 TrimtheincludedDINrailtobe1 8 shorterthanwithwidthofthecontroller 3 MounttheDINrailtothedesiredlocationonthewall 4 SlidethecontrollerontotheDINrailusingthechannelonthebackofthecontroller 5 Install2ofthe8 32setscrewsintothetopofthecontrollerbeingcarefulnottoovertighten Stoptighteningthescrewso...

Страница 10: ...optionsbelow OFF Powertotheburnersisdisabled AUTO TheburnerwillautomaticallylightasneededtomaintainthedesiredSETtemperature ON Theburnerwillturnonandcontinuallyrun Thissettingoverridestheautomaticcontrol TheSETvaluewillchangetoBOIL PUMP Turnstheauxiliary120Vreceptaclelocatedonthebackoftheunitonandoff GreenilluminatedbuttonindicatesthatthepowerisintheONmode MENU Pressingthisbuttonwillopenthemainmen...

Страница 11: ...ECT PressSELECTtocyclethroughTEMPandTIME KEYPAD Whenatemperatureortimeisselected andflashing pressthekeypadtochangethatvalueandpressenter PLAY PAUSE Start pausetheselectedprofile Thisbuttonwillbecomeapausebuttonwhenaprofileisactive RESET Whenaprofileisactive presstheRESETbuttontoendtheprofile Toresetanactivetimer presspauseandthenpressreset HOME TotheHomeScreen MASH PROFILE BOIL PROFILE SELECT Hig...

Страница 12: ...tetemperature Thismaytake30 45minutes Subtractthemash thermometertemperaturefromtheBrewCommander temperature EnterthisvalueintotheRIMSOFFSET Fromthispointforward thebrewer canenterthedesiredmashSETtemperaturewithouthavingtocompensatefortemperaturelosses Tonavigatethroughthebasicsettings presstheSELECTbuttontoscrollbetweenthem Usetheup downbuttonstochangethevalue PressingSELECTagainwillacceptthenew...

Страница 13: ...letimetoahighervaluethanthedefault20secisrecommended A CycleTime IgnitionDelay ratioof 3 1orgreaterisrecommended Forexample a10secondignitiondelaywouldrequireaminimumofa30secondCycleTime CONTROLBAND Thisvalueadjuststherangenearthesetpointthatthecontrollerbeginstocyclethepoweronandoff Thedefaultvalueis8 4 fromthesetpoint andshouldnotneedtobeadjusted Increasingthisvaluereducesovershootwhenrampingtot...

Страница 14: ...settingsareagoodstartingpoint andcanbeadjustedwithexperience Refertotheadvancedsettings sectionfordetails TIP Ifstepmashing decreasingyourcontrolbandwillhelpspeeduptheheatingbetweensteps butlargertemperaturefluctuationswillbeexperienced inthesystem DIRECT FIRE RIMS SETUP AND OPERATION TIPS RIMS OFFSET 0 0 F RIMS OFFSET 2 0 F Mash Tun Actual Temp 148 F Wort Flow Path Actual Average Temp 150 F Mash ...

Страница 15: ...trikewaterthroughtheHERMScoilwhileheatingtheHLT Method2istoheattheHLT wheretheHERMScoilislocated tothedesiredtemperature whileheatingthestrikewaterinyourboilkettlewithasecond controller Thismethodisfasterduetousingtwoheatsources Mashing Whilemashing thebrewermustmaintainaslightlyhighertemperatureintheHLTthanthedesiredmashtemperatureduetoheatlossesandinefficiencyof theheatexchanger Whirlpoolinginth...

Страница 16: ...rantyofmerchantabilityoranyimpliedwarrantyoffitness islimitedindurationtothetermsofthislimitedwarrantyandis limitedinscopeofcoveragetothiswarranty BlichmannEngineeringdisclaimsanyexpressorimpliedwarranty includinganyimpliedwarrantyoffitnessforaparticularpurposeormerchantability onitemsexcludedfrom coverageassetforthinthislimitedwarranty 2 BlichmannEngineeringmakesnowarrantyofanynaturebeyondthatcon...

Отзывы: