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5 BBL Single Wall Hybrid Brewhouse V6 

© Blichmann Engineering, LLC 2022 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

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A3:

 For 2BBL systems, this is occurring by design.  The Red Lion controllers in these instances are using what is called the PID control mode.  

Essentially the heating elements are being pulsed on & off so that the vessel temperatures do not critically overshoot your desired setpoints.  

The further away from your target temperature the vessel is, the longer the heating elements will stay pulsed on, while the vessel approaches 

the target temperature these ‘on’ pulses will shorten considerably.  Once the vessel is at the target temperature, these pulses On/Off will 

continue to maintain a steady temperature. 

If you have a 3.5BBL system or larger, the components/hardware within your panel are 

not designed to operate using PID action. Leaving your controller in PID mode will significantly shorten the lifespan on the heater 

contactors within the control panel.

Changing Control Action to/from PID or On/Off

 If your Red Lion controller’s Control Mode (CtrL) is set to PID (heaters are pulsing On/Off) and you have a 3.5BBL System or larger, the Control 

Mode will need to be changed to On/Off.  The factory default for this parameter is PID.

To change the parameter ‘CtrL’, Hold down the ‘P’ key until the display shows either [CNFP/NO] or [TUNE/NO], if [CNFP/NO] displays first then 

skip to the next step.

If [TUNE/NO] shows up first, we need to navigate to [CNFP] by pressing the ‘P’ key several times.

Once the display alternates between [CNFP] and [NO], press the ‘UP’ arrow twice to show [2-OP].

Press the ‘P’ key to enter this programming loop.

[CtrL] is the second parameter within the 2-OP loop, press ‘P’ once to navigate from [OPAC] to [CtrL].

Once [CtrL] is displaying on the controller, use the ‘UP’ or ‘DOWN’ arrows to find [OnOf].

After you’ve found [OnOf] on the display, press the ‘P’ key to save, the display will progress to the next parameter within the loop.

Press the ‘D’ key to exit the programming loops, the controller will briefly display [END] to show it is exiting controller configuration mode.

Q3: Why is my green light for heating indication flashing on and off?

BLICHMANN BREWHOUSE

FAQS & TROUBLESHOOTING

A1:

 

Check that the Emergency Stop Pushbutton is not pressed in.  A simple Clockwise turn should release the E-Stop. Check that the Main 

Circuit Breaker within the control panel is turned on and not tripped. For panels with individual heater breakers, the indicator should be red 

for operation and green for tripped.

Q1: The power to my panel is on, but why aren’t the door mounted controllers on?

A3: 

The Red Lion Controllers can accept multiple signal/probe types, it’s possible that the incorrect probe type is selected.

Checking Probe Type and Changing Probe Type

Every time the control panel is powered up, the programmed probe type will briefly flash on the display in the green section.  Factory Default 

for the Red Lions are [tC-J]. This needs to be set to [r385] in order to show accurate temperatures for the 3-Wire PT100 temperature probes 

supplied with your equipment.

To change the parameter ‘TYPE’, Hold down the ‘P’ key until the display shows either [CNFP/NO] or [TUNE/NO], if [CNFP/NO] displays first then 

skip to the next step.

If [TUNE/NO] shows up first, we need to navigate to [CNFP] by pressing the ‘P’ key several times.

  

Once the display alternates between [CNFP] and [NO], press the ‘UP’ arrow once to show [1-1N].

Press the ‘P’ key to enter this programming loop

[TYPE] is the first parameter within the 1-1N loop

Use the ‘UP’ or ‘DOWN’ arrows to find [r-385]

Once [r-385] is displayed, press the ‘P’ key to save this setting, the display will progress to the next parameter within the 1-1N loop.

Press the ‘D’ key to exit the programming loops, the controller will briefly display [END] to show it is exiting controller configuration mode

Q2: Why is my vessel temperature showing a temp that seems far off from what it should be (or not showing 

a temperature at all)?

Содержание BEPS-BK-5BBL-SW

Страница 1: ...ORTANTINFORMATION PLEASEREADANDTHOROUGHLYUNDERSTANDTHISMANUALPRIORTOUSE FORIMPORTANTSAFETYINFORMATION What sIntheBox IMPORTANT Power demand for the brewhouse is 156A at 208V three phase 66A at 480V three phase or 228A at 240V single phase Select a main breaker setting for 20 above the appropriate amperage to avoid nuisance tripping or as directed by your local codes Item Number Description Qty BEP...

Страница 2: ...68 00 1 5 TC Gasket 7 BE 001236 00 CIP Spear for Pin Style Spray Ball 1 BE 001084 01 CIP Rotary Sprayball 1 BE 001356 00 1 5 TC ButterflyValve 2 BEPS BK HLT Parts 3 5BBL 3 5BBL BK HLT Parts Kit Parts List 2 of 2 Item Number Description Qty BEPS SanitaryHose 1in 7 1 x7 Hose Assembly 3 BEPS SanitaryHose 1in 12 1 x12 Hose Assembly 1 BEPS Sanitary Hose5 Hoses for Hose Kit Parts List Item Number Descri...

Страница 3: ...ion boxes are tight to prevent water entry into the heater as shown Water entry into the element will cause failure STAND PIPE For the Boil Kettle only install the stand pipe in the drain fitting inside the kettle as shown To install and remove the standpipe simply use a hook to lower it into the drain hole and reverse for removal This will keep the bulk of the settled hops and break material in t...

Страница 4: ...certified electrician for this work This panel is designed for 230 VAC single phase power only The back of the panel has 4 holes for affixing the panel to the wall of the brewhouse or onto a suitable stand Mounting hardware or stand is not included The image below indicates the locations of the main components SINGLE PHASE CONTROLLER THREE PHASE CONTROLLER Warning Always follow ALL local codes and...

Страница 5: ...aker as a main disconnect as well In any case we highly recommend a suitable disconnect switch be installed prior to the panel for safe servicing of the panel Your contractor will need to punch a hole in your panel for the main power cable conduit in your desired location Power demand for the brewhouse is 150A at 230V single phase Select a main breaker setting for 20 above the appropriate amperage...

Страница 6: ...ct as well In any case we highly recommend a suitable disconnect switch be installed prior to the panel for safe servicing of the panel Your contractor will need to punch a hole in your panel for the main power cable conduit in your desired location Power demand for the brewhouse is 102A at 208V three phase Select a main breaker setting for 20 above the appropriate amperage to avoid nuisance tripp...

Страница 7: ...RING RTD Wiring Inside Control Panel Boil Kettle Blue to BKTS 1 Red to BKTS 2 White to BKTS 3 Mash Tun Blue to MTS 1 Red to MTS 2 White to MTS 3 HLT Blue to HLTTS 1 Red to HLTTS 2 White to HLTTS 3 Fig 10 Float Switches float switches are provided to help prevent unintended energizing of the heating elements It is vital that the heating elements be immersed in liquid prior to energizing them Failur...

Страница 8: ...s used as an emergency override should a compo nent fail during a brew day De energizes the heating elements in all cases and prevents heater from energizing Select this posi tion as you begin to frain a tank or wish to prevent unitended powering of the heaters Allows the PID to automatically turn on the heaters to maintain the desired set temperature and allows the low level switches protect the ...

Страница 9: ...d ActualTemperature SetTemperature ChangeTemperature Indicating the output is energized ActualTemperature Set Power Change Power Switch between temp control and power control Switch between temp control and power control RED LION GENERAL OPERATING INSTRUCTIONS This document is authored for those comfortable with PID operation and parameter navigation Please keep in mind that unintended parameter a...

Страница 10: ...ilizing throughout your brewing processes Hold down the P button until the display alternates between TUNE and NO Press the UP arrow once to show YES and press the P key to confirm start the Auto Tuning process The display will now show the letters AT to indicate Auto Tune is underway The Auto Tune feature is explained on page 36 of the full Red Lion user manual near the bottom of that page PID AU...

Страница 11: ... P key several times Once the display alternates between CNFP and NO press the UP arrow twice to show 2 OP Press the P key to enter this programming loop CtrL is the second parameter within the 2 OP loop press P once to navigate from OPAC to CtrL Once CtrL is displaying on the controller use the UP or DOWN arrows to find On Of After you ve found On Of on the display press the P key to save the dis...

Страница 12: ...with sanitary diaphragm valves that make easy work of balancing your flow rates After a few brews you will determine the number of turns on the valve to achieve your desired flow Simply make the same number of turns on each pump and your flows will be very close to balanced BREWHOUSE OPERATION HEATING HOT LIQUOR MASH OPERATION The hybrid design combines the conveniences of a traditional brewhouse ...

Страница 13: ...dly sanitizer through the chiller Alternately the chiller may be submerged fittings up into a pail of sanitizer Drain the chiller after the recommended time with the fittings facing down Connect the chiller per the instructions on the nameplate Drain off the first gallon or so of wort from the boil kettle to a waste drain to eject any solids in the piping and to ensure only clear wort flows throug...

Страница 14: ...play press the P key to save the display will progress to the next parameter within the loop Press the D key to exit the programming loops the controller will briefly display END to show it is exiting controller configuration mode Q3 Why is my green light for heating indication flashing on and off BLICHMANN BREWHOUSE FAQS TROUBLESHOOTING A1 Check that the Emergency Stop Pushbutton is not pressed i...

Страница 15: ... licensed These installations need to be safe and to up to code otherwise severe injury or death can occur Damage to the equipment and or control panel is possible if not installed correctly Q9 I have a few wiring and installation related questions I m very handy and intend on doing the installation myself Can you guide me with the schematics and suggest the type of wire cables connectors we need ...

Страница 16: ...________ B Limitations of Warranty 1 Any implied warranty that is found to arise by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied war...

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