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110-A01: Page 8/14 

MAINTENANCE 

VANE REPLACEMENT

 

1.  Drain the pump and system, as required. 
2.  For replacement of the vanes ONLY, remove the outboard 

head(23) by removing capscrews (21). 

3.  Turn the power end shaft (53) by hand until a vane (14) 

comes to the top (12 o'clock) position of the rotor. Remove 
the vane. 

4.  Install a new vane, ensuring that the rounded edge is UP 

(facing outward) and that the relief grooves are facing 
TOWARDS the direction of rotation. See Figure 4. 

5.  Repeat steps 3 and 4 until all vanes have been replaced. 
6.  To reassemble, follow steps 3 through 5 in the "Pump 

Assembly" section of this manual. 

 

Figure 4 - Vane Installation 

 

PUMP DISASSEMBLY

 

NOTICE:

 

Take care when removing the pump foot screws that the 
power end shaft or bearing housing (106) are supported.  
The power end shaft will tip down when foot screws are 
removed. 

 
1.  Drain the pump and system, as required.  
2.  Disconnect the piping from the pump intake and discharge 

connections. 

3.  Remove the four bearing cover capscrews (28), the 

bearing cover (27), and the bearing cover o-ring (26).  
Discard o-ring. 

4.  Set the pump on the outboard head, with the shaft facing 

up.  See Figure 5. Provide adequate support to eliminate 
the possibility of tipping during disassembly/assembly. 

 

Figure 5 – Disassembly Orientation 

 

 
5.  Remove the four bearing housing capscrews (106D). 
6.  Install four 3/8-16 UNC, 4 inch long, fully threaded screws 

into bearing housing jacking holes.  See figure 6 for 
location. 

 

 

Figure 6 – Jacking Hole Location 

 

 

Failure to use care when handling 
magnets can cause personal injury 

 

Strong magnetic 
field can cause 
personal injury 

 
7.  Slowly turn jacking screws clockwise to separate bearing 

housing (106) from magnet housing (57).  Alternate screw 
location, while attempting to keep driving magnet 
assembly as concentric to containment shell (50) as 
possible. 

NOTICE:

 

Be prepared for strong magnetic attraction between the 
driving and driven magnet assemblies.  Never insert any 
part of body between magnet assemblies or between 
magnet and bearing housing. 

NOTICE:

 

Follow all hazard warnings and instructions provided in 
the “Maintenance” section of this manual.

 

 
8.  When the jacking screws are fully turned into bearing 

housing (106), remove the power end assembly (53, 
106A/B/C) by pulling up on the power end shaft.  It is 
recommended that a hoist be used, the assembly weighs 
approximately 46 lbs.  Place assembly on a non-magnetic 
surface away from other magnetic components. 

 

NOTICE:

 

The magnet housing may abruptly lift off pump after the 
head capscrews are removed.  Ensure it is supported 
before all screws are removed and that nothing is above it. 

 
9.  Loosen inboard head capscrews (21).  Remove magnet 

housing (57) and containment shell (50), while ensuring 
the containment shell (50) and inboard head (20) are not 
damaged.  Remove and discard containment shell o-ring 
(51) 
 

10.  Loosen hub capscrew (59) and remove along with washer 

(58).  See Figure 7 for location of screw and washer. 

 

Содержание MAGNES Series

Страница 1: ...or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage NOTICE Indicates ...

Страница 2: ...ump operation can cause serious personal injury death or major property damage Hazardous pressure can cause personal injury or property damage Operation without coupling guard can cause serious personal injury death or major property damage Do not operate without guards in place PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial number I D number and model designati...

Страница 3: ...t be cleaned regularly to avoid pump starvation 5 Intake and discharge piping MUST be free of all leaks 6 Expansion joints placed at least 36 0 9m from the pump will compensate for expansion and contraction of the pipes Contact the flexible connector hose manufacturer for required maintenance care and design assistance in their use 7 Install vacuum and pressure gauges in the 1 4 NPT ports provided...

Страница 4: ... side when viewed from the driven end A left hand pump rotates counterclockwise with the intake on the left side when viewed from the driven end NOTICE Confirm correct pump rotation by checking the pump rotation arrows respective to pump driver rotation TO CHANGE PUMP ROTATION To reverse rotation the pump must be disassembled then reassembled with the shaft on the opposite side of the pump See the...

Страница 5: ...and overheating 5 Check the pressure relief setting of the pump relief valve by gradually closing a valve in the discharge line momentarily and noting the reading on the pressure gauge This pressure reading should be 10 20 psi 96 1 4 bar higher than the maximum system operating pressure DO NOT run the pump for more than 15 seconds with the discharge valve completely closed If adjustments need to b...

Страница 6: ...ended the relief valve be set at least 10 20 psi 69 1 4 bar higher than the operating pressure or the system pressure control valve setting DO NOT remove the R V Cap OR adjust the relief valve pressure setting while the pump is in operation Incorrect settings of the pressure relief valve can cause pump component failure personal injury and property damage Hazardous pressure can cause personal inju...

Страница 7: ...ersonal injury or property damage Operation without guards in place can cause serious personal injury major property damage or death Do not operate without guard in place Disconnecting fluid or pressure containment components during pump operation can cause serious personal injury death or major property damage Hazardous pressure can cause serious personal injury or property damage Failure to use ...

Страница 8: ... fully threaded screws into bearing housing jacking holes See figure 6 for location Figure 6 Jacking Hole Location Failure to use care when handling magnets can cause personal injury Strong magnetic field can cause personal injury 7 Slowly turn jacking screws clockwise to separate bearing housing 106 from magnet housing 57 Alternate screw location while attempting to keep driving magnet assembly a...

Страница 9: ...14 And inspect for wear 14 Carefully remove rotor shaft 13 from the pump cylinder A lifting lug 5 16 18 UNC thread can be installed in the end of the rotor shaft to aid in removal See Figure 8 Ensure that rotor shaft isn t damaged and that it doesn t damage the cylinder bushing or head Figure 8 Location of Rotor Shaft Lifting Lug 15 Flip cylinder over and remove outboard head capscrews 21 16 Remov...

Страница 10: ...compatible high viscosity grease to hold o ring into the groove Place head onto cylinder 12 with the cast locating notch facing up for right hand built pumps and down for left hand builds See Figure 10 Figure 10 Outboard Head Orientation 4 Lubricate the outboard head capscrews 21 with a quality grade of anti seize compound and install torqueing to 25 ft lbs 34Nm 5 Install a new bearing cover o rin...

Страница 11: ...gnet housing dowel 57 with containment shell 50 and begin lowering magnet housing onto containment shell Magnet housing may bind on containment shell Use light taps with a dead blow hammer to continue until magnet housing moves freely Ensure locating pin is aligned with containment shell retaining groove and that holes are aligned with inboard head and cylinder holes Light force may be required to...

Страница 12: ...der 4 Screw the relief valve adjusting screw 2 with locknut 3 into the valve cover 4 until it makes contact with the spring guide 7 NOTICE The relief valve setting MUST be tested and adjusted more precisely before putting the pump into service Refer to Relief Valve Setting and Adjustment 5 After the relief valve has been adjusted tighten the Locknut 3 and install the relief valve cap 1 and O ring ...

Страница 13: ...e incorrectly set 2 Leaks in suction piping 3 Incorrect rotation 4 Broken shaft 5 Pump vapor locked 6 Incorrect pump speed 7 Vanes damaged worn or incorrectly installed 8 Cavitation 9 Damaged or worn pump or system components 10 Excessive piping system friction losses 11 Relief valve incorrectly set worn or damaged 12 Operating against a closed discharge 13 Shaft bent or misaligned 14 Worn or dama...

Страница 14: ...1809 Century Avenue Grand Rapids Michigan 49503 1530 U S A Telephone 616 241 1611 Fax 616 241 3752 Email blackmer blackmer com Internet www blackmer com ...

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