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110-A01: Page 5/14 

OPERATION

 

 

Operation without coupling guard can 
cause serious personal injury, death or 
major property damage 

 

Do not operate 
without guards in 
place 

 

 

Disconnecting fluid or pressure 
containment components during pump 
operation can cause serious personal 
injury, death or major property damage 

 

Hazardous pressure 
can cause personal 
injury or property 
damage 

 

 

Operating pump against a closed valve 
can cause system component failure, 
personal injury and property damage 

 

Hazardous pressure 
can cause personal 
injury or property 
damage 

 

 

Failure  to  relieve system  pressure  prior 
to 

performing 

pump 

service 

or 

maintenance  can  cause  personal  injury 
or property damage. 

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

 
 

PRE-START UP CHECK LIST

 

1.  Check the alignment of the pipes to the pump. Pipes 

should be supported so that they do not spring away or 
drop down when pump flanges or union joints are 
disconnected. 

2.  Inspect complete piping system to ensure all valves and 

fittings are in their start up or operation positions. 

3.  Ensure all electrical connections are correct and tight. 
4.  Jog the pump motor to ensure free rotation, in the correct 

direction. 

 

START UP PROCEDURES

 

NOTICE:

 

Consult the "troubleshooting" section of this manual if 
difficulties are experienced during start up. 

1.  Start the motor. Priming should occur within one minute. 
2.  Check the vacuum and pressure gauges installed on the 

pump to ensure the pump is operating within the 
acceptable parameters. Record the gauge readings in the 
"Initial Pump Start Up Information" section. 

3.  If possible, check the flow rate to ensure the pump is 

operating within expected parameters. 

4.  Inspect piping, fittings and associated system equipment 

for leaks, noise, vibration and overheating. 

5.  Check the pressure relief setting of the pump relief valve 

by gradually closing a valve in the discharge line 
momentarily and noting the reading on the pressure 
gauge. This pressure reading should be 10-20 psi (.96 –
1.4 bar) higher than the maximum system operating 
pressure. 

DO NOT run the pump for more than 15 

seconds with the discharge valve completely closed.

 If 

adjustments need to be made, refer to "Relief Valve 
Setting and Adjustment." 

 
 

PUMP ROTATION

 

A right-hand pump rotates clockwise with the intake on the 
right side, when viewed from the driven end.  
 
A left-hand pump rotates counterclockwise with the intake on 
the left side, when viewed from the driven end. 
 

REVERSE ROTATION

 

NOTICE:

 

Magnetic coupled pumps should be operated in reverse 
rotation for no more than 10 minutes, and only when a 
separate pressure relief valve is installed to protect the 
pump from excessive pressure.

 

It may be desirable to operate the pump in reverse rotation for 
system maintenance. The pump will operate satisfactorily for a 
LIMITED time; 

at a reduced performance level.

 

 
 

FLUSHING THE PUMP 

NOTICE: 

If  flushing  fluid  is  to  be  left  in  the  pump  for  an  extended 
time,  it  must  be  a  lubricating,  non-corrosive  fluid.    If  a 
corrosive or non-lubricating fluid is used, it must be flushed 
from the pump immediately. 

1.  To flush the pump, run the pump with the discharge valve 

open and the intake valve closed. Bleed air into the pump 
through the intake gauge plug hole or through a larger 
auxiliary fitting in the intake piping. Pump air for 30 second 
intervals to clean out most of the pumpage. 

2.  Run a system compatible flushing fluid through the pump 

for one minute to clear out the remainder of the original 
pumpage. 

3.  To remove the flushing fluid, follow step 1 above.  

NOTICE:

 

After flushing the pump some residual fluid will remain in 
the pump and piping.

 

NOTICE:

 

Properly dispose of all waste fluids in accordance with the 
appropriate standards and regulations.

 

Содержание MAGNES Series

Страница 1: ...or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage NOTICE Indicates ...

Страница 2: ...ump operation can cause serious personal injury death or major property damage Hazardous pressure can cause personal injury or property damage Operation without coupling guard can cause serious personal injury death or major property damage Do not operate without guards in place PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial number I D number and model designati...

Страница 3: ...t be cleaned regularly to avoid pump starvation 5 Intake and discharge piping MUST be free of all leaks 6 Expansion joints placed at least 36 0 9m from the pump will compensate for expansion and contraction of the pipes Contact the flexible connector hose manufacturer for required maintenance care and design assistance in their use 7 Install vacuum and pressure gauges in the 1 4 NPT ports provided...

Страница 4: ... side when viewed from the driven end A left hand pump rotates counterclockwise with the intake on the left side when viewed from the driven end NOTICE Confirm correct pump rotation by checking the pump rotation arrows respective to pump driver rotation TO CHANGE PUMP ROTATION To reverse rotation the pump must be disassembled then reassembled with the shaft on the opposite side of the pump See the...

Страница 5: ...and overheating 5 Check the pressure relief setting of the pump relief valve by gradually closing a valve in the discharge line momentarily and noting the reading on the pressure gauge This pressure reading should be 10 20 psi 96 1 4 bar higher than the maximum system operating pressure DO NOT run the pump for more than 15 seconds with the discharge valve completely closed If adjustments need to b...

Страница 6: ...ended the relief valve be set at least 10 20 psi 69 1 4 bar higher than the operating pressure or the system pressure control valve setting DO NOT remove the R V Cap OR adjust the relief valve pressure setting while the pump is in operation Incorrect settings of the pressure relief valve can cause pump component failure personal injury and property damage Hazardous pressure can cause personal inju...

Страница 7: ...ersonal injury or property damage Operation without guards in place can cause serious personal injury major property damage or death Do not operate without guard in place Disconnecting fluid or pressure containment components during pump operation can cause serious personal injury death or major property damage Hazardous pressure can cause serious personal injury or property damage Failure to use ...

Страница 8: ... fully threaded screws into bearing housing jacking holes See figure 6 for location Figure 6 Jacking Hole Location Failure to use care when handling magnets can cause personal injury Strong magnetic field can cause personal injury 7 Slowly turn jacking screws clockwise to separate bearing housing 106 from magnet housing 57 Alternate screw location while attempting to keep driving magnet assembly a...

Страница 9: ...14 And inspect for wear 14 Carefully remove rotor shaft 13 from the pump cylinder A lifting lug 5 16 18 UNC thread can be installed in the end of the rotor shaft to aid in removal See Figure 8 Ensure that rotor shaft isn t damaged and that it doesn t damage the cylinder bushing or head Figure 8 Location of Rotor Shaft Lifting Lug 15 Flip cylinder over and remove outboard head capscrews 21 16 Remov...

Страница 10: ...compatible high viscosity grease to hold o ring into the groove Place head onto cylinder 12 with the cast locating notch facing up for right hand built pumps and down for left hand builds See Figure 10 Figure 10 Outboard Head Orientation 4 Lubricate the outboard head capscrews 21 with a quality grade of anti seize compound and install torqueing to 25 ft lbs 34Nm 5 Install a new bearing cover o rin...

Страница 11: ...gnet housing dowel 57 with containment shell 50 and begin lowering magnet housing onto containment shell Magnet housing may bind on containment shell Use light taps with a dead blow hammer to continue until magnet housing moves freely Ensure locating pin is aligned with containment shell retaining groove and that holes are aligned with inboard head and cylinder holes Light force may be required to...

Страница 12: ...der 4 Screw the relief valve adjusting screw 2 with locknut 3 into the valve cover 4 until it makes contact with the spring guide 7 NOTICE The relief valve setting MUST be tested and adjusted more precisely before putting the pump into service Refer to Relief Valve Setting and Adjustment 5 After the relief valve has been adjusted tighten the Locknut 3 and install the relief valve cap 1 and O ring ...

Страница 13: ...e incorrectly set 2 Leaks in suction piping 3 Incorrect rotation 4 Broken shaft 5 Pump vapor locked 6 Incorrect pump speed 7 Vanes damaged worn or incorrectly installed 8 Cavitation 9 Damaged or worn pump or system components 10 Excessive piping system friction losses 11 Relief valve incorrectly set worn or damaged 12 Operating against a closed discharge 13 Shaft bent or misaligned 14 Worn or dama...

Страница 14: ...1809 Century Avenue Grand Rapids Michigan 49503 1530 U S A Telephone 616 241 1611 Fax 616 241 3752 Email blackmer blackmer com Internet www blackmer com ...

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