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BLACKMER IOM E Series, Инструкция по установке, эксплуатации и обслуживанию, Страница: 1 / 52

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IOM 

INSTALLATION OPERATION 
MAINTENANCE MANUAL 

E Series 

Seal-less Internal 
Gear Pumps 

 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
 

 

1901-a00 

 

 

Where Innovation Flows 

 

Содержание IOM E Series

Страница 1: ...IOM INSTALLATION OPERATION MAINTENANCE MANUAL E Series Seal less Internal Gear Pumps 1901 a00 Where InnovationFlows...

Страница 2: ...pump configuration were documented during the ordering process Keep that information available in a safe place as it may be needed when troubleshooting pump problems or when ordering spare parts or re...

Страница 3: ...YSTEM 5 SECTION 3 HOW IT WORKS INTERNAL GEAR TECHNOLOGY 7 SECTION 4 TECHNICAL INFORMATION 8 SECTION 5 SUGGESTED INSTALLATION AND OPERATION 14 SECTION 6 PUMP ADJUSTMENT AND MAINTENANCE 20 SECTION 7 PUM...

Страница 4: ...containers must be grounded to a proper grounding point when handling flammable fluids and whenever discharge of static electricity is a hazard WARNING For applications requiring CE or Atex refer to t...

Страница 5: ...uction Bottom discharge O RINGS V FKM Type A T FEP encapsulated FKM S PFA encapsulated silicone K6 FFKM 6375 K7 FFKM 7075 BUSHINGS B Bronze bushings Standard Spindle C Carbon graphite bushings Standar...

Страница 6: ...ITNESS X Not Required N Non Witness W Witness MATERIAL CERTIFICATION NOT REQUIRED 3 1 MAT L CERTS FOR WETTED COMPONENTS X Not Required M 3 1 Material Certs for Wetted Components PMI CERTIFICATION NOT...

Страница 7: ...rotor and idler teeth interlock forcing the liquid through the discharge of the pump The pump may take several rotations to completely prime depending on the conditions of the application 3 4 The shad...

Страница 8: ...NCE CRITERIA Model Nominal Pump Rating 1 2Max Discharge Pressure Max Temperature Nominal Pump Rating 1 2Max Discharge Pressure Max Temperature CAST IRON DUCTILE IRON CARBON STEEL STAINLESS STEEL rpm m...

Страница 9: ...1901 a00 9 TEMPERATURE RATINGS...

Страница 10: ...1901 a00 10 MAGNETIC COUPLING STRENGTHS...

Страница 11: ...y and adjusted by changing the poppet and spring combinations See the pump designation system section for details on available E1 2 thru E1 82 relief valve settings The design of E1 133 and E1 222 is...

Страница 12: ...ice plug that has a hole in it positioned in the casing hole behind the DISCHARGE port In other cases this is done by leaving the casing hole behind the DISCHARGE port open 2 The casing block off plug...

Страница 13: ...OTATION AND PORT ORIENTATION The pump is configured in one of the ten 10 possible orientations shown in the table below and it has labels on it that indicates direction of rotation suction port and di...

Страница 14: ...tter how robust the design there is always some flexibility in the baseplate itself If there is insufficient support under the baseplate it can distort causing alignment difficulties and normal vibrat...

Страница 15: ...g air bubbles by tapping using a vibrator or pumping the grout into place If necessary drill vent holes into the top of the base to evacuate air 4 Allow grout to set completely usually a minimum of 48...

Страница 16: ...er but this is meant for short term bearing failure containment not long term prevention of outer ring to canister contact To bring shafts into alignment we first need to determine the amount and dire...

Страница 17: ...available ALIGNMENT WITH STRAIGHT EDGE AND MICROMETER ANGULAR ALIGNMENT PARALLEL MISALIGNMENT With coupling hubs stationary use inside micrometer or calipers to measure the gap between the coupling hu...

Страница 18: ...upture disk If the system requires the pump to operate in both directions pressure relief protection is required on both sides of pump When using an integral relief valve the adjusting screw cap must...

Страница 19: ...w into and out of pump Prime pumping chamber if possible If pump handles pumpage at temperature greater than 93 C 200 F the pump should be gradually warmed until its temperature is within 38 C 100 F o...

Страница 20: ...133 and E1 222 models the relief valve does not need to be disassembled leave the relief valve attached to the head Disassemble the pumping chamber per the instructions in Section 7 Pump Disassembly...

Страница 21: ...configurations and casing block off plug 4 Install the casing orifice plug if required behind the DISCHARGE port 5 If the pump is equipped with a head block off plug move it to the DISCHARGE side 6 A...

Страница 22: ...assemble the relief valve using the new poppet and spring per the instructions in Section 7 Pump Disassembly Repair Processes CHANGING RELIEF VALVE PRESSURE SETTING E1 133 and E1 222 Models 1 Carefull...

Страница 23: ...ody spring poppet and O ring RELIEF VALVE DISASSEMBLY E1 133 and E1 222 Models 1 Place a mark on the valve and head prior to disassembly in order to ensure proper reassembly 2 Remove the pressure reli...

Страница 24: ...difficult to turn by hand 3 Remove the head O ring from the head 4 Remove the idler assembly by sliding it off the spindle REMOVE IDLER AND SPINDLE 5 Pull the spindle out of the rotor assembly 6 Remov...

Страница 25: ...EMBLY TOOL F 00097 TOOL INSERTED IN ROTOR ASSEMBLY 2 Pull the rotor assembly out of the outer drive assembly using moderate force of 18 to 27 kg 40 to 60 lb DRIVE ASSEMBLY 3 Remove the tool and set th...

Страница 26: ...he two rod ends into the channel 4 Twist the two rods to tighten the channel nuts that lock the rods to the channel ATTACH RODS AND CHANNEL 5 Assemble the two 2 wing nuts onto the two 2 rods to hold t...

Страница 27: ...using a crane hoist or other suitable lifting device PULL ROTOR ASSEMBLY UP 9 Remove the puller plate and set the rotor assembly aside away from any magnetic material e g steel iron 10 Remove the can...

Страница 28: ...INSTALL JACK SCREWS 4 Slowly and evenly thread the jack screws into the magnet housing which will separate the bearing housing and the magnet housing 5 Continue until the coupling has separated SEPAR...

Страница 29: ...nicks must be filed smooth before installing the new bushing 3 Press the new idler bushing into the idler leading with the tapered edge a For models E1 2 thru E1 82 Figure 1 the bushing is in its pro...

Страница 30: ...Press the front radial bushing into the rotor leading with the tapered edge The bushing is in its proper location when the front face of the bushing is flush with the nearest rotor face INSTALL FRONT...

Страница 31: ...pt to lift the rotor assembly inner ring and rotor head by way of the rotor head when the bushing carrier is not securely fastened in place If an attempt is made to lift the rotor assembly without the...

Страница 32: ...ing with the tapered edge until it bottoms out 12 Loosely install bushing carrier back into the rotor assembly 13 The connection between the bushing carrier and the rotor head is a slight interference...

Страница 33: ...ap ring from its groove in the shaft 3 Press the shaft downward until the outer bearing disengages from the shaft OUTER DRIVE ASSEMBLY ON BLOCKS E1 2 THRU E1 82 MODELS OUTER DRIVE ASSEMBLY ON BLOCKS E...

Страница 34: ...ring counter bore of the magnet housing bearing housing 8 Insert the outer ring shaft inner bearing assembly into the magnet housing bearing housing 9 Press the outer bearing onto the shaft until the...

Страница 35: ...mbly REMOVE SLEEVE 3 Remove the old magnet segments from the inner ring 4 Remove the front and rear sleeve O rings from the grooves in the rotor 5 Install new O rings in the grooves of the rotor 6 Slo...

Страница 36: ...magnet segments making sure that each magnet is in opposite polarity with adjacent magnets 9 Align the new sleeve over the back of the rotor such that the sleeve indentations are lined up with the mag...

Страница 37: ...at only a short length of the magnet is in contact with the inner ring 8 Slide the magnet segment along the length of the inner ring until it touches the small stop at the end of the inner ring Note E...

Страница 38: ...levant 2 Use Tool F 00097 to firmly grab the rotor assembly in the bushing bore area TOOL IN ROTOR ASSEMBLY 3 Bring the rotor assembly toward the canister until the back of the rotor is about 5 cm 2 f...

Страница 39: ...g nuts onto the two 2 rods to hold them to the outer drive assembly 5 Carefully lift the outer drive assembly with tool kit attached and set it vertically on a suitable workbench with the rotating tee...

Страница 40: ...the front of the outer drive assembly ROTOR ASSEMBLY READY FOR LOWERING 10 Slowly lower the rotor assembly into the canister NOTE During this process the inner magnets on the rotor assembly will be st...

Страница 41: ...s into the bearing housing until the head bottoms out 5 Orient the outer drive assembly to be in line with the back side of the magnet housing ensuring the ends of the jack bolts rest against the magn...

Страница 42: ...take some wiggling of the casing to get the canister and magnet housing positioned within the casing s alignment counter bore 4 If necessary rotate the casing to get the ports in the preferred positi...

Страница 43: ...ler spindle unit into the rotor Take care to avoid cracking or chipping the carbon bushings 10 Rotate the head so that the rotor and idler mesh are between the ports 11 Insert the screws that hold the...

Страница 44: ...etermine which pocket in the head is aligned with the discharge port The relief valve poppet must be positioned on the discharge pocket for the valve to function correctly 5 Position the valve body sp...

Страница 45: ...rt the required springs 4 Insert the spring guide 5 Install the bonnet with O ring Securely tighten the bonnet 6 Install adjusting screw and lock nut 7 Tighten the adjustment screw to original setting...

Страница 46: ...running in the wrong direction Head is positioned incorrectly Cooling path plugs are not installed Pump is locked up with hardened fluid or foreign items Pump components are damaged or worn Pump has d...

Страница 47: ...AREA Problem Cause s O ring material is not compatible with pumped fluid Sealing surfaces for the O rings are damaged Bolt s are loose or missing O ring is damaged or missing SYMPTOM OR PROBLEM LEAKAG...

Страница 48: ...ed Pump components are damaged or worn Pump is cavitating Ball bearings are worn or damaged Inner magnets have weakened Cooling path is plugged SYMPTOM OR PROBLEM PUMP DRAWS TOO MUCH POWER Problem Cau...

Страница 49: ...1901 a00 49 Notes...

Страница 50: ...1901 a00 50 Notes...

Страница 51: ...r Blackmer other than expressly provided herein PLEASE PRINT OR TYPE AND SEND TO BLACKMER PUMP INFORMATION ______________________________________________________________ ______________________________...

Страница 52: ...s MI 49503 USA P 1 616 241 1611 F 1 616 241 3752 info blackmer com blackmer com Where Innovation Flows PSG reserves the right to modify the information and illustrations contained in this document wit...

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