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KT-230-1

13

Optional temperature sensor R11

An optional PT1000 temperature sensor can be con-
nected to the control. The data of the temperature
sensor are logged but they do not influence the control
and the monitoring.

Electrical connection: Connect the cables of the CM-
RC-01 to terminal strip CN11, terminals 1 and 2, ac-
cording to the schematic wiring diagram.

The BEST Software detects this sensor automatically.

6.3

Controlling the CRII using the system controller

CRII can be controlled via Modbus or an analogue sig-
nal. Compressor operation at reduced capacity is only
admissible within the part-load limits for the respective
refrigerant. Minimum residual capacity: 10%. Program
the system controller accordingly. Application limits,
see BITZER Software and Technical Information
KT-101.

6.3.1

Control via analogue signal

The compressor capacity is regulated via a DC voltage
signal. This type of control is mainly suitable for sys-
tems with simple controllers which are equipped with
an output for 0 to 10 V and a relay, and for use in com-
bination with the BEST Software on Modbus connec-
tion.

• Connection to terminal strip CN13, terminals 1 and

2.

• Control signal: 0 to 10 V direct current voltage for an

analogue output of the system controller

• Control accuracy: ±0.5% at 100%

• Linear control characteristic, see figure.

CRII

0

2

4

6

8

10

12

U [V]

0 .. 10 V

100%

CR

min

CR

min

1

80%

60%

40%

20%

0%

0,2

*

Fig. 4: Control characteristic

• CR

min

: The compressor capacity can be reduced

from 100% to 10% if each cylinder head is equipped
with CRII capacity regulators.

• CR

min

* and dashed line: The range of control is re-

duced if not every cylinder bank is equipped with ca-
pacity regulators. The minimum capacity step of 50%
is the lower regulation limit for 8-cylinder com-
pressors and for 4-cylinder compressors with one
capacity regulator. In this case, the CM-RC-01 regu-
lates to a residual capacity of 50% as soon as the
control signal falls below 5 V.

6.3.2

Control via Modbus interface

Insert or connect the cable to terminal strip CN14. See
schematic wiring diagrams.

In this case, the operating parameters can be mon-
itored via Bluetooth by means of the BEST Software.

6.4

Connecting the operation monitoring device with
the BEST Software

• Connect the BEST interface converter to terminal

strip CN14 (Modbus).

In this case, the capacity control must be predefined via
the analogue signal on terminal strip CN13.

The BEST Software can access the compressor control
module via a Bluetooth interface, see chapter Commu-
nication via the BEST Software, page 14. This inter-
face is not available upon market launch.

7

Protective functions

The green LED is on during normal operation. The
LEDs can be seen through a sight glass in the module
housing, see chapter Dimensional drawings, page 6.

Before the measured value of a sensor reaches a crit-
ical threshold, the compressor control module outputs a
warning signal via the Modbus RS485 interface
(CN14). In this case, the yellow LED lights up. Once a
measured value is considerably outside the allowable
range, the compressor control module will immediately
switch off the motor. The red LED lights up.

The blue LED lights up when data are transmitted via
the Modbus interface.

Depending on the measured parameter, up to 3 alarm
levels are defined. These alarms are recorded and dis-
played using the BEST Software. The alarm levels
make it possible to programme a system controller in a
way that allows the compressor to be adjusted within
the application limits.

Содержание KT-230-1

Страница 1: ...r ECOLINE reciprocating compressor Translation of the original document English 2 Verdichtersteuermodul f r ECOLINE Hubkolbenverdichter Originaldokument Deutsch 16 CM RC 01 Electrically skilled instal...

Страница 2: ...t function 11 5 5 Wiring in the state of delivery 11 5 6 High pressure switch 11 6 Connecting cables 11 6 1 Required electrical connections on the CM RC 01 12 6 2 Optional electrical connections 12 6...

Страница 3: ...le have been built in accordance with state of the art methods and current regulations Particular importance was placed on user safety The notes given in the Operating Instructions KB 104 must be foll...

Страница 4: ...ge to the other terminals 3 Technical data Compressor control module Operating voltage 115 230 V 10 15 50 60 Hz max 600 VA Required fuse 4 A time lag at 230 V 8 A time lag at 115 V Inputs outputs and...

Страница 5: ...fuse protects the CM RC 01 if a short circuit occurs in one of the connected components oil heater additional fan or in a solenoid valve A warning is output in the BEST Software or via Modbus Place o...

Страница 6: ...ty regulator Y3 2 B CRII 2 B CRII 2 B CRII 2 3rd capacity regulator Y3 3 Option CRII 3 Monitoring of application limits High pres sure transmitter B6 and low pressure transmitter B7 Option Option Opti...

Страница 7: ...r com pressors The module activates the additional fan in the lower part load range to cool down the motor if necessary This is done for 4 cylinder compressors in a part load range below 50 and for 6...

Страница 8: ...nd operation with frequency inverter only one contactor is required For operation with frequency inverter please observe the following Emit the release signal to the compressor control module only aft...

Страница 9: ...Input GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 11 K2 10 M 3...

Страница 10: ...t GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 10 K2 11 M 3 F13 8...

Страница 11: ...the compressor control module is active 6 Connecting cables Electrically connect the compressor control module in accordance with the schematic wiring diagram Ob serve the safety standards EN 60204 E...

Страница 12: ...hem to the discharge gas line and or the suction gas line as close as possible to the valves using a refrigerant hose for each valve Length of the refrigerant hose at least 200 mm to avoid dew formati...

Страница 13: ...ed with ca pacity regulators The minimum capacity step of 50 is the lower regulation limit for 8 cylinder com pressors and for 4 cylinder compressors with one capacity regulator In this case the CM RC...

Страница 14: ...pressor 8 compressor cut outs within one hour Application limits option Condensing temperature evaporation temperature 120 s 2 K within the application limits 2 K outside the application limits locks...

Страница 15: ...e MAIN SETUP win dow and the DATE and TIME lines Correct the data if necessary 8 2 2 Checking the motor start function The compressor control module controls the activation and deactivation times of t...

Страница 16: ...ildern 22 5 4 Motoranlauffunktion 24 5 5 Verkabelung im Auslieferungszustand 25 5 6 Hochdruckschalter 25 6 Kabel anschlie en 25 6 1 Erforderliche elektrische Anschl sse am CM RC 01 26 6 2 Optionale el...

Страница 17: ...baut Auf die Sicherheit der An wender wurde besonderer Wert gelegt Zus tzlich zu dieser Technischen Information m ssen die Hinweise in der Betriebsanleitung KB 104 eingehal ten werden Betriebsanleitun...

Страница 18: ...nung 115 230 V 10 15 50 60 Hz max 600 VA erforderliche Sicherung 4 A tr ge bei 230 V 8 A tr ge bei 115 V Ein und Ausg nge sowie Peripherieger te Relaisausg nge f r Motor sch tze Klemmleiste CN2 Dauers...

Страница 19: ...Bauteile lheizung Zusatzventilator oder in einem Magnetventil ein Kurzschluss auftriff In der BEST Software oder ber Modbus wird eine Warnung ausgegeben Aufstellort zul ssige Umgebungstemperatur 30 C...

Страница 20: ...II 2 Anlaufentlastung Y1 B SU B SU B SU Leistungsregler Y3 2 B CRII 2 B CRII 2 B CRII 2 3 Leistungsregler Y3 3 Option CRII 3 Einsatzgrenz berwachung Hochdruckmes sumformer B6 und Niederdruckmessum for...

Страница 21: ...linder Verdichter bei 50 und bei 6 Zylinder Verdichtern bei 66 Zur Motork hlung schaltet das Modul den Zusatzventi lator im unteren Teillastbereich bei Bedarf zu bei 4 Zy linder Verdichtern unterhalb...

Страница 22: ...it Fre quenzumrichter wird ebenfalls nur ein Sch tz ben tigt Bei Betrieb mit Frequenzumrichter beachten Freigabe signal an das Verdichtersteuermodul erst nach dem La den des Gleichspannungszwischenkre...

Страница 23: ...GND Input GND Data Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 11 K2 10 M...

Страница 24: ...Data Sup In GND 24VSup GND Signal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K1 10 K2 11 M 3 F13 8 K3 12 F17...

Страница 25: ...sche Niederdruckab schaltfunktion des Verdichtersteuermoduls aktiv 6 Kabel anschlie en Verdichtersteuermodul gem Prinzipschaltbildern elektrisch anschlie en Sicherheitsnormen EN 60204 IEC 60364 und na...

Страница 26: ...Hochdruckmessumformer B6 2CP5 71 47 Niederdruckmessumformer B7 2CP5 71 49 Montageposition An Druckgas bzw Sauggasleitung m glichst dicht an den Ventilen mit je einem K ltemit telschlauch anschlie en...

Страница 27: ...mmleiste CN13 Klemmen 1 und 2 Regelsignal 0 bis 10 V Gleichspannung eines Ana logausgangs des Anlagenreglers Regelg te 0 5 bei 100 lineare Regelcharakteristik siehe Abbildung CRII 0 2 4 6 8 10 12 U V...

Страница 28: ...ass der Verdichter innerhalb der Einsatzgrenzen ausgeregelt werden kann Warnung Warning Die Warnschwelle ist berschritten wenn die Einsatz grenze fast erreicht ist Die gelbe LED leuchtet Diese ist ein...

Страница 29: ...satzgrenze verriegelt nach 30 s 4 K au erhalb der Einsatzgrenze verriegelt sofort Niederdruck Option 0 2 bar in BEST Software eingegebener re lativer Druck ver riegelt sofort Hochdruck Option 32 bar i...

Страница 30: ...iefe rungszustand f r den Verdichter in den es eingebaut ist und f r dessen Motor konfiguriert Datum und Uhr zeit sollten gepr ft und ggf angepasst werden Instal lierte Optionen m ssen anschlie end eb...

Страница 31: ...hert alle Betriebsparameter in 10 Sekunden Intervallen mindestens der letzten 14 Tage detailliert die letzten 10 St rungen Statistiken f r die letzten 365 Tage Diese Daten k nnen mit der BEST Software...

Страница 32: ...15 71065 Sindelfingen Germany Tel 49 0 70 31 932 0 Fax 49 0 70 31 932 147 bitzer bitzer de www bitzer de Subject to change nderungen vorbehalten Toutes modifications r serv es 80306301 05 2016 8030630...

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