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KT-102-1

3

1

Introduction

This Technical Information describes the control prin-
ciple and the function of the CRII system for capacity
control of BITZER reciprocating compressors for tran-
scritical CO

2

 applications in connection with the com-

pressor module CM-RC-01.

This new mechanical capacity control is especially de-
signed for the high pressures and pressure differences
occurring in transcritical CO

2

 applications. It allows a

quasi-stepless capacity control in accordance with the
capacity requirement of a superior system controller
with simple and effective activation by the compressor
module CM-RC-01. The operating data and control
parameters can be monitored and read out by the
BEST SOFTWARE.

1.1

Also observe the following technical documents

• KB-130 Operating Instructions Semi-hermetic recip-

rocating compressors for transcritical CO

2

 applica-

tions

• KB-104 Operating Instructions  ECOLINE reciprocat-

ing compressors

• KT-230 Technical Information: Compressor module

for reciprocating compressors

2

Safety

Compressors and compressor module have been built
in accordance with state-of-the-art methods and current
regulations. Particular importance was placed on user
safety.

The notes given in the Operating Instructions of the
compressor must be followed in addition to this Tech-
nical Information.

Always keep the operating instructions and this tech-
nical information in the vicinity of the refrigeration sys-
tem during the whole lifetime of the compressor.

2.1

Authorized staff

All work done on the compressors, the refrigeration
systems and their electronic accessories may only be
performed by qualified and authorized personnel who
have been trained and instructed accordingly. The local
regulations and guidelines will apply with respect to the
qualification and expertise of the specialists.

2.2

Residual risks

Compressors and electronic accessories may present
unavoidable residual risks. This is why any person
working on this device must carefully read this docu-
ment!

The following regulations shall apply:

• the relevant safety regulations and standards (e.g.

EN 378, EN 60204 and EN 60335),

• generally accepted safety rules,

• EU directives,

• national regulations.

2.3

Safety references

are instructions intended to prevent hazards. Safety ref-
erences must be stringently observed!

!

!

NOTICE
Safety reference to avoid situations which may
result in damage to a device or its equipment.

CAUTION
Safety reference to avoid a potentially hazard-
ous situation which may result in minor or mod-
erate injury.

WARNING
Safety reference to avoid a potentially hazard-
ous situation which could result in death or seri-
ous injury.

DANGER
Safety reference to avoid an imminently hazard-
ous situation which may result in death or seri-
ous injury.

Содержание 4CTEU-30LK

Страница 1: ...ion of the original document English 2 CRII System Leistungsregelung f r Hubkolbenverdichter f r transkritische CO2 Anwendungen Originaldokument Deutsch 14 4PTEU 6LK 4KTEU 10LK 4JTEU 10LK 4CTEU 30LK 6...

Страница 2: ...cepts and activation of the solenoid valves 8 6 Electrical connection 9 6 1 Motor connection 9 6 2 High pressure switch 9 6 3 Connecting operation monitoring via the BEST SOFTWARE 9 6 4 Schematic wiri...

Страница 3: ...n addition to this Tech nical Information Always keep the operating instructions and this tech nical information in the vicinity of the refrigeration sys tem during the whole lifetime of the compresso...

Страница 4: ...CN7 to CN12 not even for test purposes The voltage applied to the terminals of CN13 must not exceed 10 V The voltage applied to terminal 3 of CN14 must not exceed 24 V Do no apply voltage to the other...

Страница 5: ...TF 2 HP 726 CRII 2 16 CRII 1 24 Fig 2 Dimensional drawing 4JTEU 10LK 4FTEU 20LK Legend see table 1 page 6 403 183 367 336 431 351 142 385 553 653 60 18 256 300 22 M10x1 5 21 DL SL 1 2 14 NPTF 1 4 18 N...

Страница 6: ...mperature sensor HP 3 Low pressure connection LP 6 Oil drain 9 Connection for oil and gas equalisation parallel operation 10 Connection for oil heating 11 Oil pressure connection 12 Oil pressure conne...

Страница 7: ...suc tion side gas flow to the individual cylinder banks is blocked by means of a control piston Full load operation In full load operation the compressor delivers on all cyl inders The magnetic coil s...

Страница 8: ...pacity regulator de energized Capacity regulator constantly activated Capacity regulator activated intermittently cycle time depending on load condition 6 cylinder compressors CRII 1 CRII 2 100 66 33...

Страница 9: ...is not neces sary depending on local regulations The compressor module is provided with an automatic low pressure cut out function 6 3 Connecting operation monitoring via the BEST SOFTWARE The BEST SO...

Страница 10: ...l GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 M 3 F17 230V T1 F3 4A T PE S1 01 F13 2 B1 H3 M1 Y3 2 grey grau b...

Страница 11: ...ith CRII capacity control see BITZER SOFTWARE and upon request 8 Operating the CRII capacity control with the system controller 8 1 Control via analogue signal The compressor capacity is regulated via...

Страница 12: ...tooth interface or USB port with BEST SOFTWARE installed The BEST SOFTWARE can be downloaded for free from the BITZER website www bitzer de For communication via the USB port Plug the BEST interface c...

Страница 13: ...f necessary Check in particular the fol lowing entries MOTOR START FUNCTION because of time relay control of the motor contactors see chapter Motor connec tion page 9 REFRIGERANT Select None in future...

Страница 14: ...19 5 2 Regelkonzepte und Ansteuerung der Magnetventile 20 6 Elektrischer Anschluss 21 6 1 Motoranschluss 21 6 2 Hochdruckschalter 21 6 3 Betriebs berwachung mit der BEST SOFTWARE anschlie en 21 6 4 Pr...

Страница 15: ...ng und diese Technische Information w hrend der gesamten Verdichterlebensdauer an der K lteanlage verf gbar halten 2 1 Autorisiertes Fachpersonal S mtliche Arbeiten an Verdichtern K lteanlagen und der...

Страница 16: ...annung anlegen auch nicht zum Pr fen An die Klemmen von CN13 maximal 10 V anle gen An die Klemme 3 von CN14 maximal 24 V an die anderen Klemmen keine Spannung anlegen An Spannungsausg nge niemals Span...

Страница 17: ...TF 2 HP 726 CRII 2 16 CRII 1 24 Abb 2 Ma zeichnung 4JTEU 10LK 4FTEU 20LK Legende siehe Tabelle 1 Seite 18 403 183 367 336 431 351 142 385 553 653 60 18 256 300 22 M10x1 5 21 DL SL 1 2 14 NPTF 1 4 18 N...

Страница 18: ...hluss f r Druckgastemperaturf hler HP 3 Niederdruckanschluss LP 6 lablass 9 Anschluss f r l und Gasausgleich Par allelbetrieb 10 Anschluss f r lheizung 11 ldruckanschluss 12 ldruckanschluss 16 l berwa...

Страница 19: ...s zu einzelnen Zylinderb nken durch einen Steuerkolben unterbunden Volllastbetrieb Im Volllastbetrieb f rdert der Verdichter auf allen Zylin dern Die Magnetspule siehe Abbildung 6 Seite 19 ist stromlo...

Страница 20: ...ngsregler stromlos Leistungsregler konstant angesteuert Leistungsregler taktend angesteuert Taktdauer ab h ngig vom Lastzustand 6 Zylinderverdichter CRII 1 CRII 2 100 66 33 Leistungsregler stromlos Le...

Страница 21: ...e nach rtli chen Vorschriften nicht notwendig Das Verdichtermo dul ist mit einer automatischen Niederdruckabschalt funktion ausgestattet 6 3 Betriebs berwachung mit der BEST SOFTWARE anschlie en Die B...

Страница 22: ...gnal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 M 3 F17 230V T1 F3 4A T PE S1 01 F13 2 B1 H3 M1 Y3 2 grey gra...

Страница 23: ...ehe BITZER SOFTWARE und auf An frage 8 Leistungsregelung CRII mit Anlagenregler bedienen 8 1 Steuerung ber Analogsignal Die Verdichterleistung wird ber ein Gleichspannungs signal gesteuert Diese Art d...

Страница 24: ...USB Anschluss mit installierter BEST SOFTWARE Die BEST SOFTWARE kann kostenlos von der BITZER Internetseite www bitzer de heruntergela den werden Bei Kommunikation ber den USB Anschluss BEST Schnitts...

Страница 25: ...n MOTORANLAUF FUNKTION wegen der Zeitrelaissteuerung der Motorsch tze siehe Kapitel Motoranschluss Seite 21 K LTEMITTEL None ausw hlen zuk nftig R744 ausw hlen DATUM ZEIT 9 3 Leistungsregelung CRII mi...

Страница 26: ...Notes...

Страница 27: ...Notes...

Страница 28: ...ra e 15 71065 Sindelfingen Germany Tel 49 0 70 31 932 0 Fax 49 0 70 31 932 147 bitzer bitzer de www bitzer de nderungen vorbehalten Subject to change nderungen vorbehalten80300801 01 2018 80300801 01...

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