Bioscience Ampulmatic-10 Purge Gas Injector Скачать руководство пользователя страница 8

Setup

 

 

Follow the instructions for setting up the Ampulmatic-10 base unit (Ampulmatic-10 Operation 

and  Maintenance  Manual)  and  Purge  Gas  Injector  accessory  (Ampulmatic-10  Purge  Gas 

Accessory Operation and Maintenance Manual).  The Purge Gas Injector accessory is required for 

the use of the Liquid Filler accessory and must be completely set up before proceeding.  
 

The Ampulmatic-10 ampule sealer and each accessory have separate power supplies.  The switch 

on the front of the Ampulmatic-10 module controls power to the turntable and ampule rotation. 

This power switch does not control power to the purge gas injector accessory nor the liquid filler 

accessory. 

 
The switch on the front of the Liquid Filler accessory controls power to the Liquid Filler accessory 

only.  Do not turn this switch on until the Ampulmatic-10 base unit, Purge Gas Injector accessory, 

and Liquid Filler accessory have been completely set up. 

 

After  the  Ampulmatic-10  has  been  set  up  (gas  supplies  connected  and  the  flame  adjustments 

made),  and  the  Purge  Gas  Injector  accessory  has  been  completely  set  up,  the  Liquid  Filler 

accessory may be set up. 
 

Reference  the  “Ampulmatic

-10  Liquid  Filler  Featu

res”  located  in  Sect

ion  2-2  of  this  Manual 

during the setup process.   

 

CAUTION: Make sure the power cord is unplugged before opening the case for any 

reason!   
 

Note:  Use  appropriate  Personal  Protective  Equipment  (PPE)  when  operating  the 

Ampulmatic-10 System.  Review the Safety Data Sheets of all chemicals being filling 

and/or sealed with this equipment. Recommended PPE includes eye protection and 

heat  resistant  gloves.    See  the  Safety  Accessory  section  of  this  manual  for  more 

information.   

 

Initial Setup 

 

1.

 

Place the Liquid Filler Injector Head onto the Purge Gas Injector Rod.   

 

If using both a Liquid Filler Injector Head and a Purge Gas Injector Head, the Liquid Filler 

Injector Head should be placed on the Rod first, under the Purge Gas Injector Head.   
 

The Injector Heads will be fully aligned later in the setup process.   

 

2.

 

Verify that the Injector Head cables are hooked into the appropriately labeled ports on the 

Purge Gas Injector accessory. 

 

 

5-1 

Содержание Ampulmatic-10 Purge Gas Injector

Страница 1: ...ller Accessory Operation and Maintenance Manual Bioscience Inc 2201 Hangar Place Suite 200 Allentown PA 18109 Phone 484 245 5232 Fax 484 245 5236 bioscience bioscienceinc com www bioscienceinc com Ori...

Страница 2: ...iquid Filler Features 4 1 Unit Specifications 5 1 Setup 5 1 Initial Setup 5 2 Installing the Liquid Filler Syringe 5 4 Installing the Tubing 5 5 Calibrating the Filling Volume 5 6 Final Setup 5 7 Adju...

Страница 3: ...rton and the unit for shipping damage Notify the carrier immediately if damage is found 2 Use the Accessory Check List attached to this manual when unpacking the unit to verify that the complete unit...

Страница 4: ...nufacturer within 30 days of purchase and e Manufacturer s examination of such unit shall disclose to its good faith satisfaction that such defects have not been caused by misuse including the filling...

Страница 5: ...to inject volumes between 1ml and 20ml into each ampule within the cycle time required to flame seal the ampule It was designed with a chemically inert fluid path to accommodate the injection of a wi...

Страница 6: ...10 Liquid Filler Features 3 2 Syringe Solenoid Valve Safety Switch Syringe Clamps Upper Limit Switch Lower Limit Switch Solenoid Luer Lock Black Knob Fasteners 3 Switch Trigger Bracket PTFE Ferrules P...

Страница 7: ...Fluid Path Borosilicate Glass PTFE 316ss Note Corrosive liquids must be tested in advance of filling and sealing for compatibility with the materials of construction of the Ampulmatic 10 base unit an...

Страница 8: ...gas supplies connected and the flame adjustments made and the Purge Gas Injector accessory has been completely set up the Liquid Filler accessory may be set up Reference the Ampulmatic 10 Liquid Fill...

Страница 9: ...the luer lock on the solenoid valve by twisting the syringe clockwise onto the luer lock fitting Do not over tighten Orient the syringe so that the flat edge of the metal end of the syringe barrel is...

Страница 10: ...ger so that it reaches the switch trigger bracket Insert the provided 6 32 screw through the bottom of the switch trigger bracket Straight up and tighten with an allen wrench to grip the plunger of th...

Страница 11: ...ng can be done before the sealing cycle is complete 1 Attach PTFE tubing to the fitting on the right side of the solenoid valve using PTFE ferrules Route the tube through the right hand slot on the ba...

Страница 12: ...in this Manual NOTE The safety shield must be in the down position for the Liquid Filler accessory to operate The unit must be manually restarted every time the safety shield is raised and lowered Tur...

Страница 13: ...rge Gas Injector Head 3 If using only the Liquid Filler Injector Head position it so that injection occurs at least 2 positions prior to flame sealing NOTE Refer to the Purge Gas Accessory Operation a...

Страница 14: ...r can be used to adjust the speed of the syringe by inserting the screwdriver into the Syringe Speed Adjust hole and turning the potentiometer clockwise to increase the speed or counterclockwise to re...

Страница 15: ...ss other than borosilicate will require careful alignment of the accessory filler heads and possible adjustment of the loading of the integrated filler head spring to avoid ampule breakage Soft glass...

Страница 16: ...are free of air bubbles during injection Calibrate and check injection volume Every 10 000 injection cycles or 25 hours of operation or 1 month whichever comes first Remove and inspect syringe Clean s...

Страница 17: ...r liquid injection is connected to appropriate port on Purge Gas Injector accessory Check to make sure safety shield is down and safety switch is triggered on Liquid Filler accessory Check to make sur...

Страница 18: ...See Adjusting Syringe Speed in the Setup section of this manual Check all fluid path connections for air leaks see Fluid line contains air bubbles Check syringe integrity and replace syringe if necess...

Страница 19: ...mp front 270 055 Syringe clamp screws 270 056 Solenoid Valve 270 067 Swagelok SS 28 to OD fitting 270 080 Swagelok SS OD to 1 8 OD fitting 270 089 Swagelok OD Teflon ferrules 270 082 Swagelok 1 8 OD S...

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