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18

10.  Observe the boiler now filling with water to cover the heating 

elements. When water has reached the pre-set limit, the 
excess will discharge to drain. Check the water drains freely 
and does not back up into the boiler level control.

11.  Switch the CLEAN button off by pressing it a second time. The 

switch light goes out.

12.  The heaters will now warm up and eventually run at a red 

glow. If the flow rate is insufficient, the heaters will not switch 
on. This will require adjustment of the mini valve assembly to 
be opened further. After about 2 – 3 minutes of operation 
distilled water will emerge from the outlet pipe falling into the 
collection reservoir.

13.  To avoid excess wastage of coolant water, make further 

adjustments to the mini valve assembly. Slowly reduce the flow 
rate until the flow control switch switches off the heaters, 
then increase the flow until the power is restored.

14.  Refit the Perspex screen.

15. 

Safety Cut-Outs

 – All Aquatron water stills are protected by 

the following safety devices.

 

Flow Control Switch

 – Monitors the flow of coolant water 

into the still and shuts off the heating element if the flow is 
insufficient.

 

Thermostat Cut-Out

 – In normal operation the water within 

the glass will be at 100°C. In single fault conditions, i.e. in the 
event of water supply failure, the   content will increase to 
112°C where upon a resettable thermostat will operate. Once 
switched, the thermostat has to be manually reset. This is  
achieved by unscrewing the black knob located inside the 
cabinet and pressing the reset button.

 

Reservoir Control

 – Is positioned on the collection reservoir 

and switches off both the electricity and water supplies when 
the reservoir is full of distillate water. The water supply is shut 
off around 7 minutes after the reservoir is full to allow the 
heating element to cool.

 

It is recommended that the operation of the flow switch and 
reservoir control is checked on a regular basis.

 

a.

 

Simulation of Mains Water Supply Failure

 

Turn off the mains water supply at the tap. This should switch 
off the heating  element. Turning the tap on again will switch 
the heater on.

 

b.  Simulation of Reservoir Full Condition

 

Lower the glass pressure bell of the reservoir water level 
sensor into the distillate to a depth of 150mm. This will switch 
off the heating element  immediately and the cooling water 
after 7 minutes. Raising the bell will cause both to be 
re-supplied.

16. 

Switching Off

 – Push the CLEAN switch to the ON position. 

Wait until the  residual heat contained in the heating element 
has dispersed and no boiling is evident. Turn off water supply. 
Push ON/OFF switch to OFF position. Isolate  from mains 
electricity supply.

A8000 Spares

Boiler  

WB8

Funnel  

WF48

Condenser  

WC48/M2

‘Mains On’ Green Indicator  

700691(S)

‘On/Off’ White Switch  

700988(S)

‘Reservoir Full’ Amber Indicator  

700987

‘Clean’ White Switch 

700988(S)

Reservoir Pressure Switch 

WPS

Heater Terminal Block 

A4000/HTB

Solenoid Assembly 

A4000/SA

Water Flow Sensor Assembly and Hoses  

I/A8000HK/1

Condenser to Boiler Level Control Hose Assembly 

I/A8000HK/2

Reservoir Water Level Sensor 

WLS

Mains Water Mini Valve Assembly 

7001059(S)

Thermostat Glass Tube  

WTT48

Thermostat  

WT8

Boiler Level Control 

WL48

Boiler Plastic Coupling 

WBC1

Heater Assembly 

A4000/HA

Heater Assembly 220V 

A4000/HA220

Boiler Retaining Spring  

700007

Distillate Output and Boiler Level Control 
Drain Hose Kit 

I/WH48/2/B

Rotaflow Stop Cock Assembly 

A4000/RCOCK

Relay Assembly 

A4000/RA

PCB 

700804(ES)

6 Way Electrical Terminal Block 

A4000/ETB

Ceramic Terminal Block 

A4000/CTB

5 DIN Socket Assembly 

A4000/DIN

Boiler Vapour Tube Sealing O Ring 

I/M502

Boiler Vapour Tube Stabilising O Ring 

I/QR38/24

Black Phenolic Screw Cap 

I/QC38/25

Wall Mounting Bracket 

M510G

Содержание aquatron A4000

Страница 1: ...A4000 A4000D A8000 Aquatron Version 2 2 Automatic Water Stills Assembly and operating instructions...

Страница 2: ...ay be expected not to interfere with or be affected by other equipment with similar qualifications We cannot be sure that other equipment used in its vicinity will meet these standards and we cannot g...

Страница 3: ...tability of your supply consult a qualified electrician before installing your Aquatron still 3 Water Supply A cold water supply is required for coolant and feed purposes This may be from the mains su...

Страница 4: ...ssembly I A4000HK 1 Item Description Part no number 13 Solenoid Assembly A4000 SA 14 Mains Water Mini Valve Assembly 7001059 S 15 Reservoir Water Level Sensor WLS 16 Distillate Outlet Pipe Bench Mount...

Страница 5: ...of it into a beaker of hot water for approximately 20 30 seconds this will make the tubing more supple Connect the 16mm tubing to the boiler level control Item 22 drain connection below the Rotaflo st...

Страница 6: ...I WH48 1 B 16mm tubing x 1m I WH48 1 B Solenoid Condenser Thermostat Thermostat Glass Heater Boiler Level Control Funnel Rotaflo Stopcock 1 2 3 Water Flow Switch A4000 Installation Diagram Boiler Mai...

Страница 7: ...ck up into the boiler level control 11 Switch the CLEAN button off by pressing it a second time The switch light goes out 12 The heater will now warm up and eventually run at a red glow If the flow ra...

Страница 8: ...Water Mini Valve Assembly 7001059 S Thermostat Glass Tube WTT48 Thermostat WT4 Boiler Level Control WL48 Boiler Plastic Coupling WBC1 Heater Assembly A4000 HA Heater Assembly 220V A4000 HA220 Boiler...

Страница 9: ...SA 13 Mains Water Inlet Valve Assembly 7001059 S Item Description Catalogue no number 14 Reservoir Water Level Sensor WLS 15 Distillate Outlet Pipe 16 Drain Pipe from W4L2A 17 Cooling Water Pipe to Dr...

Страница 10: ...m x 300mm tubing connected to the rear boiler level control side arm to the distillate outlet of the front condenser Fig 2c 19 Take the front Boiler Level Control WL48 remove the end split nut and cen...

Страница 11: ...e front boiler level control drain connection below the Rotaflo stopcock Secure with a tie wrap 21 Take the 1m length of 16mm hose from hose kit I WH48 3 B Place one end into a beaker of hot water for...

Страница 12: ...rolling water and electricity inside the still The switch illuminates when pressed in the ON position Amber Light When illuminated this indicates that the distillate collection reservoir is full as de...

Страница 13: ...element if the flow is insufficient Thermostat Cut Out In normal operation the water within the glass will be at 100 C In single fault conditions i e in the event of water supply failure the content...

Страница 14: ...enoid Assembly A4000 SA Item Description Catalogue no number 14 Mains Water Inlet Valve Assembly 7001059 S 15 Reservoir Water Level Sensor WLS 16 Distillate Outlet Pipe Bench Mounted 17 Cooling Water...

Страница 15: ...et faces the front and the two water connections are parallel to the unit When slight resistance is felt when fitting the condenser press down slightly on the top of the condenser until a gap of appro...

Страница 16: ...Fit the funnel into the top of the boiler level control and tighten the black cap 20 Connect the tubing connector number 5 to the boiler level control Fig 3b 21 Take the remaining length of 8mm tubing...

Страница 17: ...l White Clean Light This shuts off the heating element but allows water to flow into the boiler when the still is being commissioned or cleaned When pressed in the CLEAN position the switch illuminate...

Страница 18: ...the reservoir is full to allow the heating element to cool It is recommended that the operation of the flow switch and reservoir control is checked on a regular basis a Simulation of Mains Water Suppl...

Страница 19: ...Bibby Scientific offer a purpose designed reservoir system for the collection of distilled water from your Aquatron WR20 A 20 litre Pyrex glass reservoir complete with Rotaflo stop cock and special l...

Страница 20: ...ionised pre treated water solenoid and secure with a jubilee clip 10 Connect the other end of the tubing assembly I WCK 02 to the boiler level control 11 Thread the earth cable from tubing assembly I...

Страница 21: ...anel 15 Refit the perspex viewing screen cabinet side panel and cabinet roof Operation 1 Before switching on either the mains electricity or water supply identify the control switches and indicator li...

Страница 22: ...the ON OFF switch to the ON position the boiler will refill to its operating level 8 Push the ON OFF switch to the OFF position 9 Allow the chemical reaction within the boiler to continue until all t...

Страница 23: ...level control W4L2A See the A4000D Assembly section of this manual Check thermostat has not operated See notes under step 3 5 Water level in boiler too high Choking of condenser Check that the flow o...

Страница 24: ...Circuit Diagram for A4000 AQUATRON Water Still A4000 PCB S T 125 m AL S WHEN USED WITH WCK N 1 4 WAY SOCKET S 1N4007 RL4 E S 12 WAY SOCKET NOTE SKT1 IS USED IN CONJUNCTION WITH THE DE IONISED FEED CO...

Страница 25: ...E SWITCH S 1 2 3 5 4 1 2 4 3 WHEN USED WITH WCK N Circuit diagram for A4000D Wiring diagram for A4000D NOTE SKT1 IS USED IN CONJUNCTION WITH THE DE IONISED FEED CONVERSION KIT WCK N IF THE STILL IS NO...

Страница 26: ...2 3 4 5 Circuit Diagram for A8000 AQUATRON Water Still A4000 PCB S T 125 m AL S WHEN USED WITH WCK N 1 4 WAY SOCKET S 12 WAY SOCKET RL3 E S 1N4007 10 11 12 7 9 3 1 6 5 2 3 2 4 1 4 WAY PLUG 12 WAY PLU...

Страница 27: ...27 Bibby Scientific Ltd Stone Staffs ST15 0SA UK Tel 44 0 1785 812121 Fax 44 0 1785 813748...

Страница 28: ...ific France B timent le Deltaparc Silic pars Nord 2 7 rue du Canal BP 55437 Villepinte 95944 ROISSY Charles de Gaulle France Tel 33 0 1 48 63 78 00 Fax 33 0 1 48 63 78 01 Email contact bibby scientifi...

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