9. Fit the condenser to the vapour tube of the rear boiler ensuring
that the distillate outlet faces the front and the two water
connections are parallel to the unit. When slight resistance is
felt when fitting the condenser, press down slightly on the top
of the condenser until a gap of approximately 19mm exists
between the condenser and the boiler.
10. Pass the free end of the 8mm tubing through the hole (Fig. 2,
item 15).
11. Take the rear Boiler Level Control W4L2A and connect the 8mm
x 300mm vinyl tubing from hose kit I/WH48/3/B to the side arm
and tie wrap (Fig. 2b). Remove the end split nut and central
part of the boiler plastic coupling leaving the other split nut
on, and the internal seal in the boiler level control. Ensure the
Rotaflo stopcock is fully closed (screwed down).
12. Connect the tubing of the 8mm earth spigot hose assembly to
the drain of the rear boiler level control W4L2A and tie wrap.
13. Take the 8mm x 1m vinyl tubing from hose kit I/WH48/3/B and
connect to the 8mm earth spigot hose assembly in step 12 and
tie wrap. Pass the free end of the 8mm tubing through the hole
(Fig. 2, item 16).
14. Place the boiler plastic coupling split nut and central part onto
the rear boiler connection. Connect the boiler level control to
the boiler, ensuring that the internal seal of the boiler plastic
coupling is fitted inside the boiler connection and the boiler
level control connection. Tighten the boiler plastic coupling.
15. Connect the plug of the rear boiler level control to the DIN
socket connector.
16. Refit the front boiler. Refit the thermostat probe removed in
step 5.
17. Fit the condenser to the front boiler vapour tube ensuring
that the distillate outlet faces the front and the two water
connections are parallel to the unit. When slight resistance is
felt when fitting the condenser, press down slightly on the top
of the condenser until a gap of approximately 19mm exists
between the condenser and the boiler.
18. Connect the free end of the 8mm x 300mm tubing connected
to the rear boiler level control side arm, to the distillate outlet of
the front condenser (Fig. 2c).
19. Take the front Boiler Level Control WL48, remove the end
split nut and central part of the boiler plastic coupling leaving
the other split nut on, and the internal seal in the boiler level
control. Ensure the Rotaflo stopcock is fully closed (screwed
down).
10
Fig 2b: Rear
Vent pipe
W4L2A
From distillate of first condenser
To drain
To boiler
level
socket
Condenser
distillate
outlet tube
Side arm
8mm Earth spigot
hose assembly
Lower drain
outlet
Water
flow
sensor
assembly
and hoses
2
1
3
A4000D Assembly
Your Aquatron A4000D has been designed with ease of assembly
specifically in mind. Please study the installation diagram and the
enclosed DVD before commencing the installation. Follow the
sequence of instructions and do not connect the mains electricity
supply until directed.
1. From the outer packaging remove all the components including
the metal cabinet containing the glass boiler.
2. Before unpacking the individual components, identify them on
the check list below:
A4000D Unit containing 2 boilers.
Condenser – WC48/M2 x2
Heater – W48H x2
Boiler Level Control (Front) – WL48
Boiler Level Control (Rear) – W4L2A
Funnel – WF48
Reservoir Water Level Sensor – WLS
Hose Kit – I/WH48/3/B
3. Remove the perspex viewing screen (Fig. 2, item 1) from the
unit by lifting it up using the finger recess. Remove the internal
packaging carefully. Snip the temporary ties holding the boiler
retaining springs (Item 25).
4. Remove the cabinet end plate and lid by removing the retaining
screws.
5. Withdraw the metal thermostat probe (Fig. 2, item 19) from the
glass tube inside the front boiler.
6. Remove the front boiler by releasing the retaining springs.
7. Ensure that the sealing O ring and the stabilising O ring are
correctly positioned on the vapour tube of the rear boiler
(Fig 2a).
8. Select 8mm tubing x 1m from hose kit I/WH48/3/B and connect
one end to the distillate outlet connection (Bottom) of one of
the condensers (Fig. 2a). Secure with a tie wrap.
Fig. 2a
Cooling water outlet
Distillate
Outlet
Condenser
Sealing o-ring
Vapour tube
Stabilising o-ring
Rotaflo
Stopcock
