background image

14

5.6.1 Clutch         

Before attempting any intervention, make sure to first switch the tractor engine off and 

remove the ignition key! 

Proper clutch settings will ensure optimum pull force. The clutch is set by the manufacturer during 

final testing of the product before shipment. However, possible wear of the lining may require some 

extent of adjustment as the time passes. Clutch adjustment should be performed every time when 

your winch no longer reaches the required pull force. 
To perform clutch adjustment: 
• loosen the nut shown in Pos. 1  

• slightly tighten the nut in Pos. 2  

• on engaging of the clutch, switch the motor on and start the driveline

• if the rope winds up although you are not pressing the black push-button (1), then you probably        

  tightened the nut (Pos. 7) excessively and there is no more clearance between the drum and the  

  clutch. In this case, release the nut and repeat the setting procedure till the rope stops winding 

  unless the black push-button is pressed.

5.6.2 Prebrake regulation

To facilitate winding of the wire rope, perform prebrake regulation with the screw (10) and respective
wingnut (11) (Fig. 8). Exact prebrake regulation will also prevent the rope from unwinding excessively 

fast or accidentally slipping off the drum. Extreme fast unwinding and abrupt brake disengagement 

may cause severe damages to the wire rope. Exact prebrake regulation occurs when the rope can be 

effortless spooled off the drum. The prebrake arrangement must be disengaged for uphill winching 

operations in order to ensure easier pulling of the rope. A pre-braking function is also performed 

by the inlet fairlead Pos. 12, (Fig. 8) where the rope is inserted. Exact prebrake regulation will also 

prevent the rope from unwinding excessively fast or accidentally slipping off the drum. Extreme fast 

unwinding and abrupt brake disengagement may cause severe damages to the wire rope.  
Exact prebrake regulation occurs when the rope can be effortless spooled off the drum.
The prebrake arrangement must be disengaged for uphill winching operations in order to ensure 

easier pulling of the rope.                            

5.6.3 Brake

On completed pulling, the differential brake automatically takes the load over (the drum should not be 

allowed to unspool and the rope must remain stretched).

The brake is preset by the manufacturer before shipment. However, it is possible that slight wear of 

the brake band lining occurs requesting some additional adjustment. Brake readjustment must be 

performed every time when the load cannot efficiently hold back any longer. 

To perform readjustment:
• tighten the nut (Pos. 3) Fig.8 used to lock the spring 

• adjust nuts (3) and (4) to obtain a 7 mm gap between nut (1) and (3) on the threaded spindle 

• tighten nut (4) to complete the procedure 

Содержание FSW 5.5 H Evolution

Страница 1: ...skid with your log winch S dharzer Maschinenbau GmbH Helmestra e 94 99734 Nordhausen Harz Zentrale 03631 6297 0 111 Internet www bgu maschinen de e mail info bgu maschinen de Setup instal lation Use...

Страница 2: ...he wire rope 12 5 4 3 Adjusting the wire extension force 13 5 5 Skidding 13 5 6 Settings 13 5 6 1 Clutch 14 5 6 2 Prebrake regulation 14 5 6 3 Brake 14 5 6 4 Stretching of the drive chains 15 5 7 Lubr...

Страница 3: ...3 14 FSW 5 5 H ExploDED VIEW 27 15 FSW 5 5 H Spare PART LIST 28 16 OPERATION TIPS 30 FOR NEW WINCHES 30 17 EC STATEMENT OF COMPLIANCE 31...

Страница 4: ...pic tures and technical data in this document re ect current or planned product features functions and characteristics as of the publication date Because of on going product improvements and feature a...

Страница 5: ...ed within latest 2 days from de livery Therefore delivery must be collected and inspected within this term Later claims shall be disregarded In case of assumed but not visually clear transport damages...

Страница 6: ...bel max 540 min This label shows the max admissible number of PTO shaft revo lutions the direction of rotation of the driveline 4 Danger sing No hoisting 5 Machine operation sign Disconnect the winch...

Страница 7: ...be kept as clear as pos sible from surrounding obstacles and slippery foundation oors should be duly treated do not use saw dust or wood ash for this purpose Make sure that the equipment stands on a...

Страница 8: ...he up per drum pro le of least 1 5 the rope diameter when fully spooled In other words when the rope is fully spooled there should be space left on the drum for at least two more coils Make sure that...

Страница 9: ...any tractor equipped with road transport tires to avoid infringement of road travel pro les If this is not available provide your towing vehicle with protection chains Chains are mandatory on all type...

Страница 10: ...ded frame a main shaft a chain wheel clutch a drum with wire rope a brake and a snatch block The wire rope is slipped around the timber the timber is pulled to the skid and the rope is hung up to the...

Страница 11: ...at the shaft doesn t hit the stand wrapping a should be still at least 20mm For shortening of the PTO shaft rst cut the telescope off and then the external one by the same length Grind both shaft ends...

Страница 12: ...stop winching if the obstacle cannot be bypassed In this case a large amount of residual force may bild up in your wire rope causing jerky unwinding If this happens repeatedly press 2 3 times the whit...

Страница 13: ...nel to start spooling the rope on the drum The rope must stop winding up as you release pressure on the black push button For safety reasons windind of the rope is strictly possible by holding a consi...

Страница 14: ...nd abrupt brake disengagement may cause severe damages to the wire rope Exact prebrake regulation occurs when the rope can be effortless spooled off the drum The prebrake arrangement must be disengage...

Страница 15: ...so that you can still provoke some extent of de ection by applying one nger tip pressure in the middle then make the PTO shaft 8 turn and check for troublefree and effortless turning check the pump ch...

Страница 16: ...s that will then need to be replaced The winch is equipped with self lubricating bearings that require no further lubrication or maintenance Provide PTO shaft lubrication in accordance with the instru...

Страница 17: ...this will release the valve Winch is not pulling enough Too much rope on the drum Oil on clutch discs due to bad lubrication of the drivechain Clutch lining worn out Winch drives are damaged Insuf cie...

Страница 18: ...work with your winch make sure to perform the fol lowing visual inspections Make sure that all screws and nut are tight Check for mechanical damages to the winch chassis Make sure that all locking pin...

Страница 19: ...g parts at lease once a month Lithium grease Clean casings inside every 100 operation hours or more frequently in case of hard working conditions Loosen all screws and remove cover making sure to avoi...

Страница 20: ...l Hyspin AVH 46 Make sure to check the oil temperature every once in while during operation Should the temperature exceed 70 C stop working disconnect power search and x the cause for over heating bef...

Страница 21: ...stated in this manual Dismantling procedure Take good note please each and every dismantling task must be per formed by authorized service centres or trained skilled staff only Pull the machine down...

Страница 22: ...ion 1 Oil tank 8 Non return valve 2 Control valve 9 Throttle 2 mm 3 Drum hydraulic cylinder 10 Directional control valve 4 3 4 Hydraulic brake cylinder 11 Pressuregauge 5 Hydraulic accumulator 12 Filt...

Страница 23: ...idth Height Depth mm 1520 1540 490 Overall height w safety shield mm 2350 Weight without rope kg 431 392 Chainsaw holder peaveys jacks or axes mount standard Drawbar Lower snatch block standard Radio...

Страница 24: ...24 10 WIRING DIAGRAM TRACTOR WINCH CONTROL PANEL WINCH PLUG SOCKET PLUG RADIO CONTROL SYSTEM CLUTCH BRAKE RECEIVER...

Страница 25: ...s to the operator or the other person around the workplace 11 2 Electric danger All machine parts staying under voltage are duly insulated or sealed inside a xed casing to avoid accidental contact For...

Страница 26: ...or modi ed by the customer or other thirds or overloaded No warranty applies to consumable parts for instance V belts bla des tools and other implements and to adjustment calibration works 13 EXTENDE...

Страница 27: ...27 14 FSW 5 5 H EXPLODED VIEW...

Страница 28: ...RING 6208 2RS 1 11 DRUM HYDRAULIC CYLINDER 1 37 WASHER MB 08 1 12 PULLEY CASING 1 38 NUT KM 08 1 13 PULLEY 1 39 SHAFT W SPROCKET 1 14 ROPE FAIRLEAD 1 40 SCREW M 12 X 95 TO DIN 931 1 15 SPACER SLEEVE 1...

Страница 29: ...CHAIN 1 1 64 SCREW M12X60 TO DIN 931 1 92 WEDGE 10X32 2 65 WASHER 13 TO DIN 125A 1 93 SEEGER RING EXT DIAM 35 1 66 LOCKING GROOVE M12 TO DIN 985 1 94 SCREW M12X80 TO DIN 931 1 67 SPRING 2 95 SCREW M1...

Страница 30: ...ure to leave 3 to 4 coils on the drum Check for possible eventual damages Apply approximately 1 5 2 t load when rewinding Lack of compliance with this in struction may cause permanent rope damages MIN...

Страница 31: ...l Date J rg Kernstock Director Of cial user language English User s release Machine type Logging winch Models FSW 5 5 H Evolution Production No see product identi cation label Applicable European Stan...

Страница 32: ...zer Maschinenbau GmbH Helmestra e 94 99734 Nordhausen Harz Service Tel 03631 6297 104 Fax 03631 6297 111 Internet www bgu maschinen de e mail info bgu maschinen de Subject to changes Form 2102 28 05 2...

Отзывы: