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Assembly 

This section provides a detailed description of how to assemble the Brose e-Bike System. All references to 

‘left’ and ‘right’ 

are from the 

rider’s perspective (direction of travel). 

 

3.1 

Components 

 

3.1.1 

Overview of components to be fitted 

The Brose material number for the relevant component is indicated below the illustrations. 

 

 

Drive unit 

Display unit 

Wiring harness display unit +  remote control 
unit 

 

 

 

 

 

B002-0 

B003-0 

 

C16162 

3 x C34175 
(M8 hex serrated flange 
nut) 

C54764 

C54760 (with assembly material) 

 

 

Speed sensor 

Spoke magnet 

Motor design cover right 

Motor design cover left 

 

 

 
 

 

 

B005-0 

B006-0 

 

C54738 (with assembly 
material) 

C54757 (with assembly 
material) 

C60330 (with assembly 
material) 

C11692 (with assembly 
material) 

 

 

Spider and chain rings 

Brose groove nut 

Brose spider removal cap 

Crank arms 

 

 

 
 

 

 

B008-0 

B009-0 

B010-0 

B011-0 

 

Available from different 
suppliers 

C13572 

C58068 

Available from different 
suppliers 

 

 

B001-0

 

B004-0

 

B007-0

 

Содержание TRB1

Страница 1: ...BESV TRB1 Technical Manual...

Страница 2: ...nsor and spoke magnet 15 3 7 1 Fitting the speed sensor and spoke magnet 15 3 7 2 Front and rear light 15 3 8 Fitting the motor design covers 16 3 8 1 Right hand motor design cover 16 3 8 2 Left hand...

Страница 3: ...n 1 1 Electronic components connection The following figure shows the connection of all bike s electronic components Battery F M F M HMI Docking Handlebar Switch HMI Display Speed Sensor F M Battery K...

Страница 4: ...icates the personal protective equipment that must be worn in the following steps Brose scope of delivery Indicates the parts or materials from Brose s scope of delivery that are to be used in the fol...

Страница 5: ...isk of serious injury Failure to observe this safety information will result in serious injury WARNING Risk of serious injury Failure to observe this warning may result in serious injury WARNING Risk...

Страница 6: ...rials Protect the product against unintended activation Disconnect the power supply before starting to assemble the product Keep the work area clear of any tools objects or cables Always wear suitable...

Страница 7: ...protective equipment The following protective equipment must be worn to ensure safe operation and assembly WARNING Risk of serious injury Component handling and commissioning may cause crush injuries...

Страница 8: ...g harness display unit holder remote control unit B002 0 B003 0 C16162 3 x C34175 M8 hex serrated flange nut C54764 C54760 with assembly material Speed sensor Spoke magnet Motor design cover right Mot...

Страница 9: ...ngthemountingrails Please refer to the manufacturer s instructions for assembling the relevant components These instructions do not provide any information about their assembly 3 2 2 Fitting the batte...

Страница 10: ...ing or pinching any existing cables during assembly Place drive unit 1 into the drive mount 2 from the right in direction of travel Make sure that the through holes A are lined up Check that the drive...

Страница 11: ...t 6 e Bike Insert connectors into the sockets in the drive unit Observe shape coding Insert connector without applying force until it clicks into place Use dummy plugs for non assigned sockets Dummy p...

Страница 12: ...et around the handlebar and secure lightly with hexagon socket screws 3 Align holder and tighten hexagon socket screw 3 Check the distance between the clam ping brackets is as specified Make sure that...

Страница 13: ...13 The figure on the right hand side shows the dimensions of the holder for the display unit B019 0 66 50 11 45 45 5 71 93...

Страница 14: ...positioned on the left or right side of the handlebar Run the cable 2 from the remote control unit 1 according to the required handle bar position Right handlebar position Run the cable 2 from the le...

Страница 15: ...protective cap 1 Line spoke magnet up with slot 5 on spoke The flat side of the spoke magnet 5 should be facing the speed sensor 2 Center spoke magnet 5 along the line marking and secure with cross re...

Страница 16: ...ght are from the rider s perspective Position the motor design cover 2 so that the screw holes line up Use M4x8 1a and M4x6 1b hexagon socket screws to attach the motor design cover to the drive unit...

Страница 17: ...dingtomanufacturer sspecifications 3 9 2 Fitting the spider and chain ring unit Make sure that you apply the specified torque Mount pre assembled unit consisting of spider and chair ring 1 on drive sh...

Страница 18: ...pply a small quantity of grease to the ISIS connection 1 Place crank arm 2 on drive shaft Secure crank arm 2 with hexagon socket screw 3 Make sure that you apply the specified torque Repeat these step...

Страница 19: ...nly relate to specified tools and work steps and are intended for guidance only 4 1 Crank arms and pedals SW 8 hexagon socket wrench Standard puller if necessary 4 1 1 Removingthepedals Remove pedals...

Страница 20: ...ormation see Fitting the spi der and chain ring unit on page 17 4 3 Motor design covers Right hand motor design cover with 3 x M4x8 hexagon socket screws and 2 x M4x6 hexagon socket screws C60330 Left...

Страница 21: ...emoving the drive unit For more information see General information on cable routing on page 11 Ensure drive unit is protected from falling before loosening the hex nuts Loosen and remove hex nuts SW...

Страница 22: ...ch 1 x M4x10 hexagon socket screw 0 1 0 3 Nm 2 x M6x12 hexagon socket screw truss head 7 9 Nm 2 x M6x12 5 x M6x12 hexagon socket screw cap head 7 9 Nm 4 6 1 Removing theBattery bracket Loosen and lift...

Страница 23: ...further disassembly Remove crank motor cover and motor unit according to above CH 4 1 4 3 4 5 Disconnect the lock cable and power cable and remove cable out of the frame carefully Remove the battery...

Страница 24: ...Remove the battery from the bike system Wait one minute and insert the battery and power on again Display unit 1 not supplying cycling data even though the e Bike is in motion Spoke magnet 23 not cor...

Страница 25: ...ug connections of all components of the e Bike Sys tem 70 Force applied to pedal not in valid range Switch off the system completely and then back on using the LED button 28 on the battery pack 26 If...

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