Bestop PowerBoard 75152-15 Скачать руководство пользователя страница 14

Installation Instructions

PowerBoard

®

Automatic Retracting Running Board

Vehicle Application:

Jeep Wrangler Unlimited

2007- 2016

Part Number 75152-15

Installation Instructions - PowerBoard

®

© 2016 Bestop, Inc.

P14 - 75152  Rev. C  0416

POWERBOARD® TROUBLESHOOTING

Problem: Boards do not operate

Possible Causes:

• Connected to incorrect vehicle wire

• Wire connections not secure

• Bad Battery Connection

• Fuse Burned

• Factory door-ajar circuit inoperable

Problem: Intermittent operation

Possible Causes:

• Wire connections not secure

• Bad battery connection

• Bad ground

Problem: Boards operate randomly

Possible Causes:

• Wire connections not secure

• Connected to incorrect vehicle wire

Problem: Board shakes and/or shudders during operation

Possible Causes:

• Bad ground

• Wire connections not secure

• Links misaligned

• Bad battery connection

Problem: Board squeaks or creaks during operation:

Possible Causes:

• Gear shaft wedge bolt is loose

• Loosen mounting bracket and board attachment screws.

 Adjust linkages so they are parallel to each other and the moise is gone

 Tighten all fasteners.

Problem: Board stays down all the time and can be moved by hand:

• Gear shaft wedge screw is missing or loose

Problem: One door operates the board and the other does not:

• Wire connections not secure

POWERBOARD® SERVICE TIPS

Adjusting Linkage Alignment:

The board is designed to stop travel when the system senses a load.
Misalignment can cause the board to stop early.
To adjust, loosen the boards from the linkages. Loosen the linkages
from the vehicle. Cycle the boards up and down a few times.
With the linkages extended, re-tighten the boards to the linkages.
Cycle the boards again then re-tighten the linkages to the vehicle.

ATTENTION: DO NOT REMOVE THE FASTENERS

Confirming PowerBoard® is functional - black controller:

To test the controller (#496.11), wire harness, motor, and lights
work, hook up to battery and touch any of the 4 door trigger wires
to ground. The board for that side should extend and the lights 
should turn on. The board should retract and the lights go off
when the wire is removed from the ground.

Boards don’t operate correctly when connected to wires
identified in instructions:

Unfortunately, vehicle manufacturers do not consistently keep the 
same wire colors in their wire harnesses or there may be more than
one wire of the same color. The PowerBoard

®

 trigger wires need to be 

connected to the factory “Door Ajar” wire that is connected to each door 
latch switch. The correct wire is likely in the same bundle that is
identified in the instructions. If none of them work, you can locate the
correct wire by removing the door panel and tracing the wire bundle that
leads to the door latch.
Use an ohm meter or continuity tester to find the “Door Ajar” wire on 
PowerBoards

®

 with black controllers. The correct wire will go from neutral 

to ground when the door is opened and return to neutral when the door is 
shut. Connect one test lead to the negative battery terminal and probe the
wires with the other lead. You can use a pin or a Posi-Tap

®

 connector to

pierce the wire insulation. The correct wire will make the tester go from
no continuity to complete continuity when the door is opened and return to
no continuity when the door is shut. You can also shut the door latch with 
the door open by pushing on the latch catch with a screwdriver.

Содержание PowerBoard 75152-15

Страница 1: ...Failure to carefully follow the electrical installation steps could result in severe electrical shock which could harm the installer and or damage the vehicle This product is designed primarily to enh...

Страница 2: ...1 Qty 1 Running Board Assembly Part 517 92 Qty 2 Motor Part 496 12 Qty 2 Controller Part 496 11 Qty 1 Light Part 470 15 Qty 4 11 Cable Tie Part 470 02 Qty 2 7 Cable Tie Part 460 99 Qty 25 Torsion Bar...

Страница 3: ...5 Socket Cap Screw Part 460 95 Qty 6 M8 1 25 x 25 Button Head Screw Part 522 95 Qty 4 M6 Flat Washer Part 481 96 Qty 14 M6 1 0 x 20 Socket Cap Screw Part 470 00 Qty 8 M8 1 25 x 20 Button Head Screw Pa...

Страница 4: ...install boards to mounting foot of linkages see section 9 4 Retract the board then tighten the board to the MOTOR LINKAGE ONLY Rear 5 Open the vehicle door to extend the board then close the vehicle...

Страница 5: ...ess Failure to do so could result in severe electrical shock which could harm the installer and or damage the vehicle Step 1 Step 2 Connect the red lead from the wiring harness to the battery positive...

Страница 6: ...of the vehicle from the battery location Secure the harness to the firewall and frame using the 460 99 7 cable ties Step 2 Connect the Wiring Harness to the Controller Make sure that the locating tabs...

Страница 7: ...or Sills Route Trigger Wires Step 1 Step Step 2 2 Utility Knife Remove the front door sills on both driver and pas senger sides of the vehicle Passenger side shown Lift up the carpet Slit the rubber g...

Страница 8: ...E Occasionally the actual wire color may be different than the one stated here or there may be more than one wire with the same color You will need to install the motor and test each wire until you fi...

Страница 9: ...ly near the vehicle mounting position underneath the rear of the vehicle door opening attach the wiring harness motor connector to the motor Repeat on the Right Passenger side of the vehicle Step 1 St...

Страница 10: ...y flange using the middle hole of the drilling template 2 Remove the template and drill out the 1 8 hole to 3 8 Driver side shown Repeat this process on the passenger side of the vehicle P10 75152 Rev...

Страница 11: ...Step 1 Step 2 1 With the Motor Linkage positioned as shown above install two M8 1 25x 20 Button Head Screws with M8 Flat Washers through the welded body flange and into the two threaded holes closest...

Страница 12: ...ht into the connector on the wiring harness with the orange and black wires Secure loose wires with the 7 Cable Ties as necessary Driver side shown Repeat on passenger side of the vehicle Attach the P...

Страница 13: ...etract properly Note that there is a slight delay on the board deployment so make sure that the board is fully deployed before stepping onto it There is also a 3 4 second delay in board retraction aft...

Страница 14: ...inkages extended re tighten the boards to the linkages Cycle the boards again then re tighten the linkages to the vehicle ATTENTION DO NOT REMOVE THE FASTENERS Confirming PowerBoard is functional blac...

Страница 15: ...states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above imitations or exclusions may not apply to you...

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