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Installation Instructions - Trek Top PRO 2

© 2018 Bestop, Inc.

Section 13

Install Rear Window Glass

Hardware

10mm Wrench

4mm Allen

Wrench

M6 Flat Washer

Part #257.93

Qty. 4

M6 x 25 Screw

Part #431.62

Qty. 4

M6 Nylon Lock Nut

Part #494.01

Qty. 4

Close the tailgate.
With at least two people, install the Rear

Window Glass onto the Halo. Rest the

bottom of the glass on the tailgate, with

one person holding the glass in place.

Secure the glass with two (2) M6x25

Screws #431.62 and two (2) M6 Flat

Washers #257.93 from the outside, and

two (2) M6 Nylon Lock Nuts #494.01 from

the inside, in holes for the hinges on each

side.
If the hinge holes don’t align, insert a

screwdriver in the hole to align the parts.

Take a close look at the window installation.
Make sure the window is centered in the

opening, and has an even gap from the glass

to Halo on all sides.
Adjust the hinge mounting or Halo fasteners to

achieve an even gap between glass and Halo

Step 1

257.93

494.01

431.62

Step 1

Step 2

Important

2 or more people are required to

install the Rear Window Glass.

Take extra care fastening the gas strut brackets

and the upper hinge plates to safety glass hatch.

Over tightening may result in cracking or breaking

the glass hatch.

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Содержание 54863

Страница 1: ...t rely in any way on the components of this product to protect against injury or death in the event of an accident Never operate the vehicle in excess of manufacturer s specifications Read and follow...

Страница 2: ...35mm Screw Part 514 62 Qty 2 M6 x 25mm Screw Part 431 62 Qty 12 M6 Nylon Lock Nut Part 494 01 Qty 22 M6 Flat Washer Part 257 93 Qty 22 M6 x 14mm Screw Part 517 63 Qty 10 M8 x 20mm Screw Part 493 96 Q...

Страница 3: ...Installation Instructions Trek Top PRO 2 Sections 1 2 Window Carriers Cable Bracket Rear Brackets Section 3 Rear Door Surrounds Window Carrier Left Part 510 55 Qty 1 Rear Door Surround Right Part 486...

Страница 4: ...hown 544 19 Left Qty 1 of each Strut Bracket Left Part 509 63 Qty 1 Strut Bracket Right Part 509 64 Qty 1 Halo Right Part 509 76 Qty 1 Halo Left Part 509 77 Qty 1 Halo Frame Part 509 82 Qty 1 Halo Cen...

Страница 5: ...ctions Trek Top PRO 2 Sections 11 to 15 Seals Struts Sections 20 to 24 Center Rear Arch Bows 2 Bow Assembly Halo Seal Long Part 510 17 Qty 1 Strut Part 510 16 Qty 2 Rear Seal Short Part 511 87 Qty 1 U...

Страница 6: ...for installation Page number in Installation Guide Installation Instructions Trek Top PRO 2 Foam Tape Strips Qty 2 Part 417 43 Foam Seals Qty 1 per side Part 457 76 R 457 77 L Jumper Harness Qty 1 Par...

Страница 7: ...t Washer Part 257 93 Qty 2 M6 Screw Part 517 63 Qty 2 517 63 Hardware Tools Step 1 Install a Cable Bracket 547 91 onto each Window Carrier 510 55 510 56 Attach the Cable Bracket using the hole in the...

Страница 8: ...Unzip the upper rear and rear leg sport bar covers and locate the upper sport bar bolt Use a 13mm wrench to remove the bolt and set it aside for later use Repeat on both sides of the vehicle Cut two h...

Страница 9: ...nt the Rear Brackets 510 96 and 510 97 to the sport bar on each side of the vehicle through the slits cut in the sport bar cover Tighten the bolts just snug so that the bracket can be adjusted in the...

Страница 10: ...e pin in the bottom of the Rear Door Surround 486 66 into the hole in the belt rail behind the rear door opening Press the channel along the top of the Rear Door Surround around the the horizontal spo...

Страница 11: ...n the right Front Door Rail 479 86 on the sport bar above the passenger side door and press it into place on the sport bar Secure the Front Door Rail in place with one 1 M8 x 75mm Knob 478 90 at the f...

Страница 12: ...asher Part 257 92 Qty 4 M6 Nylon Lock Nut Part 494 01 Qty 4 M6 x 14 Screw Part 517 63 Qty 4 10mm Wrench 4mm Allen Wrench Step 1 Install the RIght Window Carrier 510 56 to the Rear Bracket The plastic...

Страница 13: ...Part 509 82 Qty 1 M6 Nylon Lock Nut Part 494 01 Qty 2 Step 1 Step 2 Install the Halo Frame 509 82 to the Window Carrier Secure each Halo Frame to the Window Carrier using two 2 M6x14 Screws 517 63 and...

Страница 14: ...nstall Halo Center Step 1 Hardware 509 80 Halo Center Part 509 80 Qty 1 Step 1 Position the Halo Center 509 80 on the Halo Frame No fasteners are required for this step You may need assistance to hold...

Страница 15: ...6 Flat Washers 257 93 from the out side and two 2 M6 Nylon Lock Nuts 494 01 from the inside in the outer most holes on each side Tighten screws just snug at this time so that the Halo can be adjusted...

Страница 16: ...M6 Nylon Lock Nut Part 494 01 Qty 4 Step 1 Step 2 Hook each Strut Bracket 509 63 and 509 64 under the vehicle belt rail inside the vehicle and rotate the bracket up Secure each Strut Bracket to the H...

Страница 17: ...433 98 493 96 434 12 Hardware Step 1 Use two 2 M8x20 Screws 493 96 four 4 M8 Flat Washers 433 98 and two 2 M8 Nylon Lock Nuts 434 12 to secure the Halo to the vehicle belt rail It may be easier to ins...

Страница 18: ...ion 12 Install Halo Seal Step 1 510 17 Hardware Halo Seal Long Part 510 17 Qty 1 Step 1 Install the Halo Seal 510 17 on the Halo Start at the bottom on each side and work toward the center Align the b...

Страница 19: ...outside and two 2 M6 Nylon Lock Nuts 494 01 from the inside in holes for the hinges on each side If the hinge holes don t align insert a screwdriver in the hole to align the parts Take a close look at...

Страница 20: ...To Remove Step 1 510 16 Hardware Flat Blade Screwdriver Step 1 To Remove To install the Struts 510 16 1 Secure the top tube section of each Strut to the Rear Window Glass by pressing the end onto the...

Страница 21: ...RO 2 2018 Bestop Inc Section 15 Install Rear Seal Step 1 511 87 Hardware Rear Seal Short Part 511 87 Qty 1 Step 1 Install the Rear Seal 511 87 on the bottom of the Rear Window Glass Start on the outsi...

Страница 22: ...anel Seals Step 1 514 04 514 05 Hardware Upper TG Panel Seal Part 514 04 Qty 2 Lower TG Panel Seal Part 514 05 Qty 2 Step 1 Install the TG Panel Seals 514 04 and 514 05 on the tailgate panel The Upper...

Страница 23: ...ts on sport bar holding Rear Brackets Zip sport bar covers closed Tighten all Halo frame fasteners including lower Halo Strut Bracket and Halo lower screws Passenger side fastener locations shown Repe...

Страница 24: ...g up in the middle of the bottom of the Bow 3 Push the opposite end of the Bow inward to flex the Bow and insert it into the slot in the opposite side of the Window Carrier 1 Insert one end of the Top...

Страница 25: ...7 43 457 77 Foam Tape Strips Part 417 43 Qty 1 per side Foam Seals Part 457 76 Right Part 457 77 Left Qty 1 per side Step 1 Step 2 Peel the backing off the Foam Tape Strips 417 43 and install them on...

Страница 26: ...nd the farbic draped forward over the Jeep hood You may want to protect the finish of the Jeep by putting a blanket across the Jeep Hood Attach the right Side Bow to the Right Sunrider Pivot Bracket 5...

Страница 27: ...ivot Bracket and slit the sport bar cover to allow this tab to protrude from the cover Repeat on the left side of the Jeep using the 541 87 Pivot Bracket Step 1 541 87 541 88 541 18 2 Bow Assembly Har...

Страница 28: ...526 76 Qty 2 Right Side Side Bow Right Side 2 Bow Leg Tools 8mm Socket Ratchet 3mm Allen Wrench M5 Flat Washer Part 575 27 Qty 2 Secure the 2 Bow to the right Side Bow using one 1 5x35mm Machine Screw...

Страница 29: ...1 Lay the Top Fabric back across the top of the Jeep Open the Sunrider by folding the Header back Run the spring cable under the Door Surround shoulder screw and hook it into the Cable Bracket on the...

Страница 30: ...indow Carrier and slide the tube on the top of the Right Side Window into the slot in the Window Carrier Repeat on the left side of the vehicle Roll the window retainer into the vertical slot on the f...

Страница 31: ...om of the window Tuck the retainer under the vehicle belt rail You can adjust the window front to back if needed but the fabric will be tight Repeat on the both sides of the vehicle Install the rear c...

Страница 32: ...tart at the bottom and roll the retainer into the slot in the Rear Halo Work up from bottom to top Repeat Steps 1 5 on the other side of the vehicle Step 5 Start at the bottom and roll the retainer in...

Страница 33: ...c Step 2 Step 1 Start in the middle and roll the r etainer into the slot in the Rear Halo above the Rear Window hinges Operation is made easier if the Sunrider is open for both installation and remova...

Страница 34: ...Installation Instructions Trek Top PRO 2 2018 Bestop Inc Section 27 Install Top Fabric cont Step 3 Engage rear corner hook and loop on both sides of the vehicle Step 3...

Страница 35: ...PRO 2 2018 Bestop Inc Section 28 Close the Top Step 1 Step 2 Close the Sunrider Hook the latches on the windshield header into the loops on the wind shield Do not close the latch Repeat on the opposit...

Страница 36: ...the latches on both sides of the windshield header Inspect the fabric fit to the vehicle The Trektop PRO hardware is designed for adjustment You may find it helpful to perform some adjust ments to imp...

Страница 37: ...or Rear Glass Original Soft Top Only Original Soft Top Only Purchase a MOPAR wiring harness not included and install according to MOPAR directions Model Years 2007 2010 82210215 Model Years 2011 witho...

Страница 38: ...Qty 1 Attach Harness to Rear Glass heater grid terminals and route the wiring back to the existing OE harness Use the P clips and the screws provided in the harness kit to route the wires Remove any c...

Страница 39: ...Installation Instructions Trek Top PRO 2 2018 Bestop Inc Section 30 Available Optional Accessories 5485801 Rear Wiper Motor Kit 5485701 Heater Grid Only Harness Sold Separately Sold Separately...

Страница 40: ...become stiff and will crack Cracks caused by misuse in cold temperatures are not covered under warranty Zippers Keeping zippers cleaned and lubricated with Bestop s Zipper Cleaner part no 11206 00 wi...

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