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3

Safety precautions

 

The user should have an appreciation of the contents of this manual, and be familiar 

with safe workshop practices.

 

Ensure that the machine operates at the correct supply voltage. If the heater has been 

supplied without a plug the connection to the power supply should only be made by a 

suitably qualified person. Pay close attention to voltage, amperage, and cycle times as 

indicated on the unit’s faceplate

 

Do not use or store the heater in humid environments. Induction heaters are designed 

for indoor use only.

 

Use proper handling equipment, appropriate for the weight of the workpiece or crossbar/

yoke.

 

Never support parts with a metal cable or have anything metallic hanging in the 

proximity of the magnetic field. Extremely high currents can flow through the cable, 

causing the cable to heat up. 

 

Do not hold metal objects near the crossbars/yokes and poles. 

 

While heating, keep at least 1 metre (3.3 ft) distance from the heater. 

 

Never remove the crossbars/yokes during the heating cycle.

 

Do not modify the heater and do not use self-fabricated crossbars/yokes.

 

Always check that the crossbar/yoke is correctly adjusted to the poles otherwise, 

excessive vibration may occur. 

 

Only switch the machine on when the crossbar/yoke is positioned correctly.

NOTE:

  Since our products are subject to continuous improvement, we reserve the right to 

make changes.

CAUTION! 

 

Induction bearing heaters work due a magnetic field. Please always keep at least 

a meter (39 IN) from the unit during operation. Bear in mind that this can influence 

electronic equipment, e.g. watches, magnetic charts etc.

2. Application

2.1 Application (SC110V, BC and BCS models)

Induction heaters are designed to heat bearings, bushings, gear wheels, couplings or other 

metallic workpieces which form a closed electrical loop. This facilitates mounting where an 

interference fit is required. Generally, it is not possible to mount a larger bearing onto a shaft  

when it is cold so, a differential in temperature (150 – 160 F, 90 C) has to be undertaken to allow an 

accurate fit. One part can be heated (to expand), one part can be cooled (to shrink) or, one part 

can be heated AND the other cooled. This creates a size differential for a precise placement of 

Содержание BC Series

Страница 1: ... com Induction Bearing Heaters User Manual READ THE MANUAL AND SAFETY INSTRUCTIONS Check all parts for possible transport damage If any damage is apparent inform carrier immediately SC110D SC110V BC and BCS models ...

Страница 2: ...hearing aids resulting in a high risk of serious bodily harm Do not operate or be within a suggested minimum distance of 5m 16ft of the machine while wearing such devices Hot workpieces may burn Use protective gloves when handling such workpieces suitable up to 150 C 302 F DonotoperateanInductionheaterinareaswherethereisariskofanexplosion Do not use the induction heater if the cord is damaged Prop...

Страница 3: ...bars yokes during the heating cycle Do not modify the heater and do not use self fabricated crossbars yokes Always check that the crossbar yoke is correctly adjusted to the poles otherwise excessive vibration may occur Only switch the machine on when the crossbar yoke is positioned correctly Note Since our products are subject to continuous improvement we reserve the right to make changes CAUTION ...

Страница 4: ...Use gloves it s now hot Bearing Heaters may also be used to heat metal sleeves gears sprockets etc Bearing Heaters should not be used on metal floors platforms or benches or near machines steel columns reinforcing bars or other metal objects the heating process will be slower Makesureheateristurnedoffwhennotinuse Donotoperatecrossbar yokewithoutcrossbar yokeinplace BearingHeatersalsodemagnetizebea...

Страница 5: ...ress START STOP switch to start heating the bearing Whenbearingisuptotemperature readytoinstallpress START STOP tostoptheheater Remove bearing from machine install immediately Turn off the large red power switch Always turn off the main power switch when not in use and unplug from wall 2 3 Bearing Heater Operating conditions Designed to be used in an industrial environment with an ambient temperat...

Страница 6: ...curs on the surface or skin of the part the heating intensitydiminishesasthedistancefromthesurfaceincreases Smallorthinpartsgenerally heatmorequicklythanlargethickparts especiallyifthelargerpartsneedtobeheatedall thewaythrough Also thetypeofmaterialcanaffectthespeedofinductionheating Some materials like steel along with carbon tin and tungsten have high electrical resistivity Becausethesemetalsstr...

Страница 7: ...any suspicion of malfunctioning WARNING Proper maintenance and handling practices are critical Failure to follow installation instructions and maintain proper lubrication can result in equipment failure creating a risk of serious bodily harm 5 Pyrometer HH11 handheld thermometers are a quick easy method of verifying bearing temperatures when using bearing heaters supplied by BESSEY Tools The unit ...

Страница 8: ...esseyToolsNorthAmerica twitter com BesseyTools youtube com user BesseyTools besseytools com Sign up to receive our e newsletter at info besseytools com Join us on BESSEY Tools North America 1 800 828 1004 Fax 519 621 3442 BESSEY ...

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