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Information

Page 3 Issue 2

4. Marking

These gear units are intended for use in industrial systems.
Provided they are correctly selected marked and installed in accordance with these instructions (

gear

units only)

they comply with the EU directive 94/9/EC ATEX 100a Group II Cat 2 zones 1 & 21 & Cat 3

zones 2 & 22.
Motors, couplings, or any other equipment fitted to the gear unit must also comply with this directive.
If the gear unit is supplied as a geared motor package it is important to check the nameplates of the

gear

unit and the motor

(or any other equipment fitted) corresponds with the classification of the potentially

explosive atmosphere in which the unit is to be installed.

Understanding EU Directive 94/9/EC (ATEX 100a) Markings.

II 2 G EEx c,k, T4

Temp class

Temp class

Ex-Atmosphere
Category
Group

T3 Max. surface temperature 200°C

T4 Max. surface temperature 135°C

T5 Max. surface temperature 100°C

Protection type of gear unit

G = Gas

D = Dust

Examples:

II 2 G - (Zone 1) occasional hazardous explosive atmosphere

II 3 G - (Zone 2) rare short-term hazardous explosive atmosphere

II 2 D - (Zone 21) occasional hazardous explosive atmosphere during normal

operation due to presence of combustible dust

II 3 D - (Zone 22) short-term hazardous explosive atmosphere due to presence

of combustible dust; no hazard during normal operation

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Содержание C Series

Страница 1: ...INSTALLATION MAINTENANCE Series M C F K IGM1 00GBA0707 Series MCFK Cover English Cover Series F 06 07 17 7 07 16 54 Page 2 ...

Страница 2: ...HQW LQ RUGHU WR SUHYHQW WKH PDFKLQHU EHLQJ VWDUWHG QVWDOODWLRQ 0DLQWHQDQFH DQG 6WRUDJH D Q WKH HYHQW WKDW HTXLSPHQW LV WR EH KHOG LQ VWRUDJH IRU D SHULRG H FHHGLQJ PRQWKV SULRU WR LQVWDOODWLRQ RU FRPPLVVLRQLQJ ORFDO DSSOLFDWLRQ HQJLQHHULQJ VWDII PXVW EH FRQVXOWHG UHJDUGLQJ VSHFLDO SUHVHUYDWLRQ UHTXLUHPHQWV 8QOHVV RWKHUZLVH DJUHHG HTXLSPHQW PXVW EH VWRUHG LQ D EXLOGLQJ SURWHFWHG IURP H WUHPHV RI WH...

Страница 3: ... Maintenance 10 1 Prior to any Maintenance Operations 10 10 2 Oil Plugs Ventilator 10 10 3 Lubrication 11 10 4 Bearings 11 10 5 Grease Lubrication 11 10 6 Cleaning 11 11 Fault Diagnosis 12 Appendix 1 Shaft Alignment 13 14 2A Series C F K Hollow Output Bore Details 15 18 2B Series F Kibo Bush Details 19 20 2C Series K Shrink Disc Details 21 22 2D Series C F K Torque Arm Details 23 25 3 Three Phase ...

Страница 4: ...n of Unit All Series M C F K units are provided with protection against normal weather conditions Where units are to operate in extreme conditions or where they are to stand for long periods without running eg during plant construction consult our application engineers so that arrangements for adequate protection can be made 3 Reading the Nameplate Unit Identification When requesting further infor...

Страница 5: ... fitted corresponds with the classification of the potentially explosive atmosphere in which the unit is to be installed Understanding EU Directive 94 9 EC ATEX 100a Markings II 2 G EEx c k T4 Temp class Temp class Ex Atmosphere Category Group T3 Max surface temperature 200 C T4 Max surface temperature 135 C T5 Max surface temperature 100 C Protection type of gear unit G Gas D Dust Examples II 2 G...

Страница 6: ...to be used of anti corrosion agents using a commercially available solvent Ensure solvent does not make contact with the oil seals 5 3 Fitting of components to either the unit input or output shaft The input or output shaft extension diameter tolerance is to ISO tolerance k6 for shaft diameter 50mm and m6 for shaft diameter 50mm and the fitted components should be to ISO tolerance M7 for bore diam...

Страница 7: ... C units are supplied with a lifting eye Series F K units have a lifting hole in the gear housing as shown Lifting Hole Series K Lifting Hole Series F On units supplied with a lifting eye on the motor both the lifting point on the gear unit and motor should be used Use both lifting points ...

Страница 8: ...ted and adjust if necessary by using steel packings Torque tighten bolts to torque specified in table 2 below 5 5 4 Secure unit or baseplate if fitted to a rigid foundation using heavy duty bolts to ISO grade 8 8 minimum M30 M36 1220 Nm 2150 Nm 350 Nm 610 Nm 10 Nm 18 Nm 37 Nm 64 Nm 150 Nm 260 Nm 25 Nm 50 Nm 85 Nm 200 Nm Tightening Torque Holding Down Bolts Output Flange Bolts Motors to Gearhead 10...

Страница 9: ...ith no external heat input cooling air temperature should not exceed 40 C 5 7 6 Ensure mounting position corresponds to that marked on the nameplate Note ATEX approval is only valid for mounting position specified on the nameplate 5 7 7 Check motors couplings or any other equipment fitted to the gear unit has ATEX approval Check information listed on nameplates correspond to the environmental cond...

Страница 10: ... Polyglycol based Synthetic type G Polyalphaolefin based Synthetic with EP additive type H CLP PG 5G VG 220 Ambient Temperature Range Lubricant ISO EP Mineral Oil type E CLP CC 5E VG 220 6E VG 320 7E VG 460 5 C to 20 C type E 30 C to 20 C type G H 0 C to 35 C 20 C to 50 C CLP HC 5H VG 220 5H VG 220 6H VG 320 Table L1 Note CLP CC CLP HC are the recommended lubricants for Series F K M 6 2 Ventilator...

Страница 11: ...of dust deposits cannot form when the unit is used in Zone 21 Zone 22 classification areas 8 1 4 Remove any safety devices fitted to prevent machine rotation 8 1 5 Starting up should only be performed or supervised by suitably qualified personnel Caution Any deviation from normal operating conditions increased temperature noise vibrations power consumption etc suggest a malfunction inform maintena...

Страница 12: ...el and or drain plug Warning do not stand over ventilator plug whilst removing as pressure build up behind valved ventilator may cause it to eject when removed 10 2 3 Place a container under the oil drain plug to be removed Note it is recommended that the oil should be slightly warm 40 50 C when drained Cooler oil will be more difficult to drain correctly 10 2 4 Top ups or refills should be done t...

Страница 13: ...OR 18 MONTHS Oil Change Period Series C MINERAL OIL SYNTHETIC OIL 65 OR LESS 17000 HOURS OR 3 YEARS 26000 HOURS OR 3 YEARS 70 12000 HOURS OR 3 YEARS 26000 HOURS OR 3 YEARS 75 8500 HOURS OR 3 YEARS 22000 HOURS OR 3 YEARS 80 6000 HOURS OR 2 YEARS 15000 HOURS OR 3 YEARS 85 4200 HOURS OR 17 MONTHS 10500 HOURS OR 3 YEARS 90 3000 HOURS OR 12 MONTHS 7500 HOURS OR 2 1 2 YEARS 95 2100 HOURS OR 8 MONTHS 600...

Страница 14: ...from the motor flange c Gear unit not ventilated b Contact our Application Engineers from the gear unit flange c Vent the gear unit see Appendix 4 Mounting positions from the output end oilseal Oil leaking a Gear unit over filled with oil a Correct the oil level see lubrication section from the ventilator b Gear unit installed in an incorrect mounting positon b Fit the ventilator in the correct po...

Страница 15: ...Appendix 1 Page 13 Issue 2 ...

Страница 16: ...pling type fitted Type of Coupling Unit Size Allowable Eccentricity mm SIZE 08 UNDER 0 025 SIZE 09 OVER 0 035 SPECIAL NOTE CONCERNING RIGID COUPLINGS In lining up elements involving rigid couplings it is important that no attempt is made to correct errors of alignment or eccentricity greater than those above by tightening of the coupling bolts This applies when the system is cold or at operating t...

Страница 17: ... 3 79 0 3 23 M10 x 1 5 22 deep 29 6 104 45 15 C05 Reduced Std 29 993 29 980 34 991 34 975 0 8R 26 0 25 8 8 000 7 964 0 16 0 25R 0 16 0 25R 29 993 29 980 29 6 99 45 15 79 3 79 0 3 26 M10 x 1 5 22 deep M10 x 1 5 22 deep 0 8R 21 0 20 8 8 000 7 964 Std C04 24 993 24 980 24 6 16 5 16 4 6 000 5 970 0 16 0 25R Reduced 99 38 13 79 3 79 0 3 23 3 22 M6 x 1 0 16 deep 0 8R 82 30 10 61 3 61 0 C03 Std 19 993 19...

Страница 18: ...ion in the output shaft 3 Fit the circlip into the output sleeve 4 Fit the output shaft into the output sleeve Remember to fit the spacer tube if the output shaft has no shoulder 5 Secure in place with the washer and bolt tighten to the values stated in the table below 6 Fit the protective cover over the open end of the output sleeve M10 15 M12 20 M16 45 M20 85 M24 200 Bolt Size Tightening Torques...

Страница 19: ...18 Std 8 24 27 70 26 69 9 58 4 310 5 M30 x 3 5 74 5 20 Reduced 8 24 27 70 26 69 9 58 4 310 5 M30 x 3 5 74 5 20 Std 8 24 27 90 26 89 9 75 3 360 5 M30 x 3 5 95 25 Reduced 8 24 27 80 26 79 9 65 5 360 5 M30 x 3 5 85 22 Std 8 30 34 100 32 99 9 84 1 420 5 M36 x 4 106 28 F02 5 15 17 25 10 24 9 16 120 3 M12 x 17 5 28 8 F03 K03 5 15 17 30 13 29 9 20 8 130 3 M16 x 2 33 8 F04 K04 5 15 17 35 13 34 9 25 2 160 ...

Страница 20: ...Appendix 2A Page 18 Issue 2 Series C K F Shaft Mount Units Alternative Shaft Fixing Methods ...

Страница 21: ... is not squeezed but the nut is in contact with the shaft sleeve 5 Mount the end plate with its fixing bolt Tighten the bolt with correct torque The inner bushing is now locked 6 Loosen the bolt so the outer bushing is loose Turn the nut on the bushing in it s outer position 7 Tighten the bolt once again with correct torque The outer bushing is now locked The thicker end plate may be changed to th...

Страница 22: ...0 163 104 1 6 M e k1 35 C38214 S1 1 M12 22 8 56 30 C38214 S3 2 25 C38214 S4 3 40 C38364 S2 1 M16 28 10 124 35 C38364 S3 2 M12 22 8 70 30 C38364 S4 3 M10 20 7 40 40 C38364 S2 1 M16 28 10 124 35 C38364 S3 2 M12 22 8 70 30 C38364 S4 3 M10 20 7 40 50 C38464 S9 1 45 C38464 S10 2 40 C38464 S11 3 60 C38614 S1 1 55 C38614 S2 2 50 C38614 S3 3 M16 28 10 169 70 C38648 S1 1 65 C38648 S2 2 60 C38648 S3 3 80 B9...

Страница 23: ...7 32 20 37 25 75 102 112 29 K05 40 40 60 3 107 36 20 41 25 83 112 118 29 K06 40 40 70 3 5 132 38 20 43 25 90 118 130 29 K07 50 50 80 6 132 36 30 41 35 105 136 152 35 K08 65 65 90 5 160 41 40 46 45 120 161 175 58 K09 75 75 100 5 175 55 40 60 55 150 195 210 58 K10 95 95 120 5 200 65 60 70 65 175 230 245 100 K12 105 105 140 5 240 85 60 90 75 205 280 295 160 m6 m7 o o1 Locking Screws Torque Ta Nm SIZE...

Страница 24: ...Appendix 2C Page 22 Issue 2 Shrink Disc Installation Maintenance ...

Страница 25: ...Appendix 2D Page 23 Issue 2 Series C Torque Bracket Dimensions ...

Страница 26: ...F10 82 12 38 485 44 5 26 F11 82 12 38 485 44 6 26 F12 102 12 48 550 54 6 33 Dim L mm F02 52 F03 52 F04 52 F05 52 F06 52 F07 80 F08 84 F09 110 F10 112 F11 116 F12 146 Unit Size L WASHER WASHER SERIES F TORQUE LUG LOCK NU T RUBBER BUFFER ANCHOR PLATE BOLT SIZ E M12 F02 F06 M20 F07 F08 M24 F09 F11 M30 F12 A E G F a9 C B Notes 1 Tighten bolt to give Dim A this will pre compress the rubber buffers 2 To...

Страница 27: ...Appendix 2D Page 25 Issue 2 Series K Torque Bracket Dimensions ...

Страница 28: ...are checked against the motor nameplate data and that they are connected as indicated on the nameplate The correct sizing of the cables to electrical regulations is essential To change the direction of rotation of the electric motor one of the three main line terminals should be changed with the other Connect the earth conductors to the marked earth terminals Note This instruction only applies to ...

Страница 29: ... 320 13 460 10 Lubrication Engineers Inc Almasol Vari Purpose Gear 607 18 605 13 608 10 Mobil gear 600 series 630 13 632 13 634 1 Mobil gear XMP 220 19 320 13 460 7 Omega Manufacturing Division Omega 690 85w 140 15 Optigear BM 220 11 320 10 460 7 Optigear 220 18 320 9 460 7 Pertamina Indonesia Masri 220 4 320 4 460 7 Petro Canada Ultima EP 220 22 320 16 460 10 Rocol Sapphire Hi Torque 220 13 320 1...

Страница 30: ...320 25 460 23 680 20 1000 28 Berox SL Range 220 40 320 37 460 23 Mobil Oil Company Limited Glygoyle 30 22 HE320 37 HE460 35 Optimal Ölwerke GmbH Optiflex A 220 28 320 28 460 28 680 28 1000 25 Tivela SB 25 SC 25 SD 23 Tivela S 220 34 320 34 460 34 Texaco Limited Synlube CLP 220 34 320 31 460 10 680 31 Total Carter SY 220 25 320 28 460 22 Tribol GmbH Tribol 800 220 27 320 25 460 25 680 25 1000 23 GR...

Страница 31: ...lin Unisyn CLP 220 37 320 34 Klüber Lubrication Klübersynth GEM4 220 30 320 25 Kuwait Petroleum International Q8 El Greco 220 22 320 19 Lubrication Engineers Inc Synolec Gear Lubricant 9920 40 Mobilgear SHC 220 40 320 37 Mobil gear XMP 220 40 320 33 Optimal Ölwerke GmbH Optigear Synthetic A 220 31 320 31 Petro Canada Super Gear Fluid 220 43 320 37 Shell Oils Omala HD 220 43 320 40 Pinnacle EP 220 ...

Страница 32: ...e above Double Reduction table for lubricant See above Double Reduction table for lubricant MOUNTING POSITION 1 4 6 DOUBLE REDUCTION FINAL STAGE QUADRUPLEREDUCTION Unit Size TRIPLEREDUCTION 6 MOUNTING POSITION C0741 QUADRUPLE REDUCTION Unit Size MOUNTING POSITION C0341 Unit Size C0441 C0541 C0641 See above Double Reduction table for lubricant C1041 See above Double Reduction table for lubricant Se...

Страница 33: ...Appendix 4 Page 31 Issue 2 ...

Страница 34: ...1 8 0 6 1 0 2 0 1 0 2 0 1 4 3 2 1 4 5 2 1 4 9 0 Primary Secondary Primary Secondary Primary Secondary M0522 F0822 M0522 F0921 M0722 F1021 1 1 5 11 1 5 19 2 6 34 2 1 5 7 1 5 13 2 6 22 3 1 5 9 1 5 17 2 6 28 4 1 5 5 1 5 15 2 6 27 5 2 0 10 2 0 24 3 2 43 6 2 6 17 2 6 25 4 7 43 SERIES F LUBRICATION Lubricant Quantities Litres F02 F03 F04 F05 F06 F08 Units Primary Units used for Quintuple Reduction are s...

Страница 35: ...Appendix 4 Page 33 Issue 2 ...

Страница 36: ... 1 5 9 3 2 6 15 2 6 23 2 1 5 3 7 1 5 8 3 2 6 15 2 6 27 3 1 5 7 6 1 5 18 2 6 28 2 6 33 4 1 5 7 5 1 5 17 2 6 30 2 6 39 5 2 0 9 6 2 0 21 3 2 34 3 2 50 6 2 6 7 6 2 6 16 4 7 25 4 7 35 SERIES K LUBRICATION MOUNTING POSITION K0352 Unit Size K03 K04 K05 K06 K07 Units Primary Units used for Quintuple Reduction are supplied factory filled w ith EPmineral oil Grade 6E appropriate to the intended mounting pos...

Страница 37: ...Appendix 4 Page 35 Issue 2 ...

Страница 38: ...M0622 M0722 M0822 M0921 M1021 M1321 M1421 M0352 M0452 M0552 M0652 M0752 M0852 M0951 M1051 M1351 M1451 M0132 M0332 M0332 M0332 M0332 M0532 M0532 M0732 M0732 M0732 M0322 M0422 M0522 M0622 M0722 M0822 M0921 M1021 M1321 M1421 SERIES M LUBRICATION SECONDARY UNIT PRIMARY STAGEQUADRUPLE REDUCTION Quantities obtained from above double and triple sizes indicated PRIMARY STAGE QUINTUPLEREDUCTION Quantities ...

Страница 39: ...Appendix 4 Page 37 Issue 2 ...

Страница 40: ...uropean Service Centre HQ Benzlers Netherlands Postbox 3303 NL 5902 Venlo RH Netherlands Tel 31 773 245 900 Fax 31 773 245 901 NORWAY David Brown Hydraulics Norway A S PO Box 73 Leirdal Stromsveien 372 NO 1008 Oslo Norway Tel 47 22 90 94 30 Fax 47 22 90 94 11 SOUTH AFRICA David Brown Gear Industries Ltd PO Box 540 Benoni 1500 South Africa Tel 27 11 748 0000 Fax 27 11 421 2963 SWEDEN AB Benzlers La...

Страница 41: ...A Textron Company A Textron Company Series MCFK Cover English Cover Series F 06 07 17 7 07 17 02 Page 1 ...

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