Benzlers BD 100, Установка и обслуживание

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1 IDENTIFICATION ...................................................................................1
1.1 Machine description .........................................................................................1
1.1.1 Description of purpose ...........................................................................1
1.1.2 Reasonably foreseeable misuse and prohibited usages ......................1
1.1.3 System overview ....................................................................................2
1.1.4 Drawings/layouts ...................................................................................2
1.2 Manufacturer and technical data .....................................................................3
1.2.1 Identification ...........................................................................................3
1.2.2 External Electrical Power — Supply data ..............................................3
1.2.3 IP code, clear text ...................................................................................4
1.2.4 Environmental conditions and limits .....................................................4
1.3 Product marking ...............................................................................................5
1.3.1 Product sign ...........................................................................................5
1.3.2 Option – extra sign according to ATEX directive ....................................6
1.3.3 Understanding ATEX Directive - Markings ............................................7
2 USE OF THIS MANUAL ..........................................................................9
2.1 General information about this manual ...........................................................9
2.2 Important information about this manual .......................................................9
2.3 Target group for this information .....................................................................9
2.3.1 Demands on personnel ..........................................................................9
2.3.2 Procedure for revision and amendment ................................................9
3 DESCRIPTION OF FUNCTION .............................................................. 10
3.1 Overall .............................................................................................................10
3.1.1 Control devices .....................................................................................11
3.2 Options ............................................................................................................12
3.2.1 Stop nut (SM) ........................................................................................12
3.2.2 Stop nut (SM) + Limit Switch (LS) ........................................................13
3.2.3 Locked against rotation – two options ................................................13
3.2.4 LR - Locked Against Rotation (Tube) ...................................................14
3.2.5 LRK - Locked Against Rotation (Key) ..................................................15
3.2.6 Safety Nut (SHM) ..................................................................................15
3.2.7 Antibacklash (ABL) ...............................................................................16
4 SAFETY INFORMATION ....................................................................... 17
4.1 General machine safety ................................................................................. 17
4.1.1 Emergency stop function .....................................................................17
4.1.2 Safety layout – emergency & safety stops zones ................................17
4.1.3 Hazard text ...........................................................................................17
4.2 Operators locations.........................................................................................18
4.2.1 Noise .....................................................................................................18
4.2.2 Stability .................................................................................................18
4.2.3 Remaining risks ...................................................................................19
4.3 Personal protection, unintentional use ..........................................................20
4.4 Safety instruction ............................................................................................20
4.4.1 Specific safety rules .............................................................................20
5 PREPARATIONS BEFORE USE ............................................................ 21
5.1 Safety precautions before use ........................................................................21
5.2 Transport and storage ....................................................................................21
5.2.1 Repackaging to prevent damage in transport.....................................21
5.2.2 Unpacking .............................................................................................21
5.2.3 Safely disposing of packaging material...............................................21
5.3 Preparatory work before installation and assembling ..................................22
5.3.1 Prior to Installation ..............................................................................22
5.3.2 Fitting of components to the unit input shaft ......................................22
5.3.3 Lifting ....................................................................................................23
5.4 Installation ......................................................................................................24
5.4.1 Fitting the screw jack to the machine .................................................24
5.4.2 Units for use in a potentially explosive atmosphere ...........................25
5.4.3 Motor Connections ...............................................................................26