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26

Bentone  

6.1.4 

Replacing the solenoid valve (pump)

1. 

Disconnect the main power and shut off the fuel supply.

1.  Disconnect power cables to solenoid valves.

2. 

Loosen nut holding the solenoid coil.

3. 

Loosen screws that secures the valve mounting plate.

4. 

Remove valve.

5.  Check that it is the correct valve. NO
6.  Install the new valve and refi t the other parts in the reverse order. 
7. 

Check functionality.

6.1.5 

Replacing the gasket seal (pump)

1. 

Disconnect hoses, oil lines, and electrical cables.

2. 

Loosen pump (screw J).

3. 

Loosen locking rings for gasket seal.

4.  Remove the old gasket seal (2).
5. 

Install the new gasket seal.

6. 

Connect hoses, oil lines, and electrical cables.

7. 

Test run and check seals.

Components Oil pump

1. 

Pressure regulator

2. 

Shaft seal kit (lip seal + protective 

cone)

3. 

By-pass plug

4.  G 1/4 gasket
5.  G 1/4 steel plug (1-pipe system)
6. 

Filter

7. 

Cover gasket

8.  Cover

9.  Pressure gauge port or vacuum 

gauge port screw, O-ring

10. 

Coil

11. 

Tube assy

!

Before obtaining access to terminals, 

all supply circuits must be disconnected.

1

2

3

4

5

6

7

8

9

10

11

Содержание BF 1 FU

Страница 1: ...Providing sustainable energy solutions worldwide 178 143 35 5 P93783 2022 10 14 Installation and maintenance instruction BF 1 FU FUV LMO14 113C2E AS47CK Translation of the original instructions...

Страница 2: ...loaded at www bentone com ecodesign da 1 Manualer p andre sprog 2 www bentone com download eller scan QR koden 3 Indtast br nderens artikelnummer der findes p typeskiltet se billede og v lg dit sprog...

Страница 3: ...4 Method of adjusting air quantity 15 4 5 Inlet cone air adjustment 15 4 6 Air intake rotation 16 4 7 Air duct 16 5 Electric equipment 17 5 1 Safety system 17 5 2 Wiring diagram 18 5 3 Function LMO14...

Страница 4: ...nly be carried out by persons who have undergone relevant training The product is packaged to prevent damage from occurring when handled Handle the product with care Lifting equipment must be used to...

Страница 5: ...here is risk of crushing injuries Seal inspections must be performed during installation and servicing to prevent leakage fitting and installation work has been completed and approved electrical insta...

Страница 6: ...LMO44 255 control unit must be used Fuels HVO XTL according to EN 15940 Fuel oil according to DIN 51603 1 Fuel oil A Bio 10 according to DIN 51603 6 2 1 Dimensions BF 1 FU FUV 89 172 B 190 226 278 145...

Страница 7: ...ater excluded 0 67A 139W PSB 0 NOX class 4 NOX GCV preheater included 101mg kWh NOX GCV preheater excluded 94mg kWh Noise level 75dBA 1 Max operating current see data plate 2 3 Technical specification...

Страница 8: ...6 0 18 0 20 0 22 0 15 20 25 30 35 40 45 50 55 160303 432 kW Air settings Nozzle assembly Scale Burner output 2 6 Basic settings HVO XTL Scale value applies to 0 mbar furnace pressure Flame signal When...

Страница 9: ...00 3 33 39 3 53 42 3 72 44 3 90 46 4 08 48 4 24 50 4 40 52 4 56 54 1 10 3 66 43 3 88 46 4 09 48 4 29 51 4 48 53 4 67 55 4 84 57 5 01 59 1 20 3 99 47 4 24 50 4 47 53 4 68 55 4 89 58 5 09 60 5 29 63 5 4...

Страница 10: ...10 Bentone 2 8 Components 1 2 3 4 5 6 7 10 9 8 16 5 3 6 7 17 18 19 20 21 22 23 24...

Страница 11: ...X1 see Wiring diagram 8 Motor 9 Capacitor 10 Preheater where fitted 11 Ignition electrode 12 Ignition cable 13 Photoresistor 14 Inspection glass 15 Nozzle assembly adjustment 16 Cover plate 17 Flame t...

Страница 12: ...filter cartridge can easily be replaced 3 4 Electrical connection Before electrical installation is begun electricity must be switched off at the main switch If the boiler has a 7 pole or a 4 pole Eur...

Страница 13: ...ine If an air separator is fitted the oil filter should be installed before the air filter to increase the life span of the filter 3 For one pipe systems the return plug must be removed Refer to Pump...

Страница 14: ...s for 33 kW according to basic setting diagram see Technical data Air setting 13 0 Insert setting 7 0 BF 1 FUV 63 16 Burner output 33 kW Output increase for burners with preheater 33 x 1 06 35 kW Esti...

Страница 15: ...ith an Allen key How far open the air regulator must be is determined by output furnace pressure and other burner settings such as flame tube position 4 4 Method of adjusting air quantity Setting the...

Страница 16: ...nd the two screws which retain the pump Then rotate the air intake to the desired position and tighten the screws The position of the air intake affects the airflow through the burner somewhat The pos...

Страница 17: ...hatches doors water level pressure temperature and other safety devices must be installed in the safety circuit in accordance with current regulations for the system The cables of the safety system mu...

Страница 18: ...18 Bentone Bn Brown Bu Blue Gn Ye Ground Yellow Bk Black Gy Grey 5 2 Wiring diagram E106282 Alt 1 Enl DIN 4791 Alt 2 Alt 3 Alt 4...

Страница 19: ...e main switch or the thermostat a new start takes place when the conditions in accordance with point 1 are fulfilled The oil burner control cuts out A red lamp in the control is lit Press the reset bu...

Страница 20: ...em by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes False light durin...

Страница 21: ...temperature max 60 C Components 1 Suction line G 1 4 2 Return line G 1 4 and internal by pass plug 3 Nozzle outlet G 1 8 4 Pressure gauge port G 1 8 5 Vacuum gauge port G 1 8 6 Pressure adjustment Te...

Страница 22: ...n the valve it does not matter which speed the gear set has When the solenoid is activated this by pass channel is closed and because of the full speed of the gear set the pressure necessary to open t...

Страница 23: ...38 1 2 18 61 150 2 3 22 73 150 3 4 26 85 150 4 4 30 97 150 11 38 96 150 7 27 71 150 20 54 116 150 16 46 100 150 12 42 107 150 8 31 79 150 23 61 130 150 19 52 112 150 13 47 118 150 9 34 88 150 26 68 14...

Страница 24: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Страница 25: ...ing the burner surfaces may be hot When servicing oil bearing components check for oil leakage when the burner are put into operation Filter Gasket 6 1 2 Check oil line seals When the burner has been...

Страница 26: ...ct hoses oil lines and electrical cables 2 Loosen pump screw J 3 Loosen locking rings for gasket seal 4 Remove the old gasket seal 2 5 Install the new gasket seal 6 Connect hoses oil lines and electri...

Страница 27: ...preheater thermostat may open owing to the PTC element s inability to maintain oil temperature In this case it is important to use oil burner controls with a preheater holding circuit 7 2 1 LE valve...

Страница 28: ...3 000 h Motor 1 year 3 000 h Drive shaft Check replace in the event of damage Check replace in the event of damage Fan wheel 1 year Replace if need for cleaning imbalance 3000 h Replace if need for cl...

Страница 29: ...the burner front piece and pull it backwards until the combustion assembly is free of the burner front piece 4 Turn the screw into the front piece until there is a gap of approx 5 mm between the metal...

Страница 30: ...test must be carried out following installation 8 4 Combustion device 1 Disconnect the main power and shut off the fuel supply 2 Service position 1 can be used 3 Carry out a visual inspection of the c...

Страница 31: ...oil pump in the burner Tighten the screws and attach the connecting pipe G It is important that the splines engage the pump coupling correctly 8 Connect the oil hoses For conversions from one and two...

Страница 32: ...he drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that it does not fall out and also that it aligns correctly in the drive coupling end...

Страница 33: ...isual condition of the various air regulator components Clean and replace components as necessary 10 Re assemble the burner Be especially careful when installing the inlet cone install it in the same...

Страница 34: ...let cone retaining screw make note of the inlet cone position 8 Remove the inlet cone from the fan housing 9 Clean the fan wheel Undo and if necessary remove the fan wheel for more thorough cleaning o...

Страница 35: ...ion toward the motor shaft Install the drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that it does not fall out and also that it aligns...

Страница 36: ...bustion 8 10 2 Replacement of individual electrical components 1 Disconnect the main power and shut off the fuel supply 2 Service position 2 can be used 3 Remove the oil burner control 4 Disconnect th...

Страница 37: ...s not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Bo...

Страница 38: ...ck that the ignition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the...

Страница 39: ...Oil viscosity too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using im...

Страница 40: ...d 20 Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke numbe...

Страница 41: ...References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared EN 267 2020 Excluding the requirements of Annex J K...

Страница 42: ...gulations 2012 References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared BS EN 267 2020 Excluding the require...

Страница 43: ......

Страница 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone com...

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