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Bennett 515-XP Pump Controller Instruction & Service Manual

Service Instructions

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Содержание 515-XP

Страница 1: ...38 Rev B 9 8 2021 Only Trained Personnel May Work on This Equipment READ THIS MANUAL This manual has important information for safe installation and operation of this equipment Read and understand thi...

Страница 2: ...1310 Extension 287 or 269 Customer Service USA 231 719 6050 Facsimile USA 231 799 6202 Email sales bennettpump com or salesintl bennettpump com Website www bennettpump com For new manuals visit our w...

Страница 3: ...r 10 Grounding 10 AC Power Wiring 11 How to Connect Dispenser Fuel Communication Wires 11 Station Interconnectin diagram 13 Connect Point of Sale Communication Wires 14 Fleet System Configuration Opti...

Страница 4: ...Bennett 515 XP Pump Controller Instruction Service Manual Table of Contents ii Page Intentionally Left Blank...

Страница 5: ...orking on it Maintenance repairs must be done by authorized personnel only Warranty work may only be performed by Bennett certified technicians To prevent electric shock keep the electrical parts of t...

Страница 6: ...OF BENNETT PRODUCTS DANGER BEFORE PERFORMING ANY TYPE OF SERVICE TO THE DISPENSERS BE SURE TO SHUT OFF ALL ELECTRICAL SUPPLIES AND SECURE THEM IN THE OFF POSITION CLOSE ALL VALVES IN INCOMING PIPING M...

Страница 7: ...o access various manager modes LED indicators are provided to aid the Bennett technician to troubleshoot site occurrences The 515 XP Pump Controller uses a 24V 1A power adapter SPECIFICATIONS Dimensio...

Страница 8: ...traight through cable Port 1 Tokheim SCS Protocol Port 2 Veeder Root ASR Protocol Port 3 Bennett Remote Fuel Control Protocol Port 4 Bennett Remote Fuel Control Protocol DISPLAY AND KEYPAD ASSEMBLY LA...

Страница 9: ...Remote Fuel Control Protocol J2 Point of Sale Communication PORT 1 and PORT 3 J2 is a dual D Sub 9 pin connector serial communication interface port that is dedicated for point of sale communication A...

Страница 10: ...ication 16 or less Fueling Points Terminal strips TS1 TS2 TS3 and TS4 are used for dispenser communication on a dedicated loop Each fueling point has a positive and negative connection Note A fueling...

Страница 11: ...tive 4 4 negative 5 5 positive 6 6 negative 7 7 positive 8 8 negative TS2 9 9 positive 10 10 negative 11 11 positive 12 12 negative 13 13 positive 14 14 negative 15 15 positive 16 16 negative TS3 17 1...

Страница 12: ...Loop 5 TS2 D22 Red Transmit Loop 6 TS2 D23 Green Receive Loop 6 TS2 D24 Red Transmit Loop 7 TS2 D25 Green Receive Loop 7 TS2 D26 Red Transmit Loop 8 TS2 D27 Green Receive Loop 8 TS2 D28 Red Transmit...

Страница 13: ...Mounting not included Dispenser Communication Wires 18 AWG or larger gas and oil resistant customer supplied Tool to remove knockouts Jumpers Voltmeter Personal Protection Equipment POINT OF SALE REQU...

Страница 14: ...earth ground This is located near the Display WARNING MAKE SURE THE 515 PUMP CONTROLLER IS PROPERLY GROUNDED WITH 12AWG GREEN EARTH GROUND WIRE IS CONNECTED TO THE GREEN GROUND SCREW INSIDE THE ENCLOS...

Страница 15: ...points please contact Technical Support for assistance at 1 800 423 6638 SHARED LOOP Dispenser fuel communication wires for fueling points 1 through 32 terminate directly to the 515 Circuit Board at T...

Страница 16: ...t 1 2 Fueling Point 3 4 Fueling Point 31 32 Fueling Point 29 30 Fueling Point 27 28 Fueling Point 5 6 Fueling Point 7 8 Fueling Point 9 10 Fueling Point 13 14 Fueling Point 17 18 Fueling Point 21 22 F...

Страница 17: ...Bennett 515 XP Pump Controller Instruction Service Manual Installation Instructions 13 STATION INTERCONNECTIN DIAGRAM...

Страница 18: ...SW1 DIP switch located on the 515 circuit board 3 Turn Switch 1 ON to Prohibit Access or Turn Switch 1 OFF to permit access To turn a switch ON move the switch to the right To turn a switch OFF move t...

Страница 19: ...ch idle dispenser that is on line will have a status of 1 Refer to the Diagnostics Troubleshooting section for fueling point state codes 4 Apply power to Control Console and initialize dispensers for...

Страница 20: ...Bennett 515 XP Pump Controller Instruction Service Manual Installation Instructions 16 Page Intentionally Left Blank...

Страница 21: ...515 consists of volatile and non volatile memory The volatile memory is cleared on each power cycle The non volatile memory is only cleared when the initialization strings do not contain the proper in...

Страница 22: ...G POINT STATE CODES STATE CODE DESCRIPTION REASON 0 Down No communication between the 515 Pump Controller and the dispenser 1 Idle Fueling Point is ready for a new sale 2 Authorized Fueling point is p...

Страница 23: ...on isolated supply voltages Test Points can be verified with industry standard test clips Test points TP1 TP7 TP9 and TP10 have tolerances of 5 If voltages are not within 5 of the rated voltage call T...

Страница 24: ...ram terms and details 1 The part number description and quantity are required 2 Rebuilt parts must be used for warranty claims Rebuilt exchange program parts are identified by a RB prefix to the part...

Страница 25: ...efix of RB You must use factory rebuilt parts for all warranty service work Please refer to the Distributor Policy Manual for program terms and details The dispenser quantity is recommended and may va...

Страница 26: ...Bennett 515 XP Pump Controller Instruction Service Manual Service Instructions 22 Page Intentionally Left Blank...

Страница 27: ...lays associated with the selected manager s mode press the DOWN ARROW KEY to cycle between the displays To exit a specific manager s mode and return to the idle manager s mode press the CANCEL key MOD...

Страница 28: ...ype 0 or 1 is set in the Dispensers Operators Manual Mode 22 Use the table below to identify the Counter ID and Fueling Point The next four numbers in the string shows the number of times the fueling...

Страница 29: ...cent RX TX 100 Note There is a way to view the percentage of communication between the 515 and the fueling point In the display example shown above if you look at fueling point address D02 you see it...

Страница 30: ...ounter identifier character and a three digit count field IMPORTANT THESE COUNTERS ARE CLEARED BY TOGGLING DIP SWITCH 6 Follow the procedure below to view the Fueling Point De Authorization Failure Co...

Страница 31: ...he software or Press CANCEL to exit this mode and to return to the Idle Display Message MODE 49 CLEARING ALL NON VOLATILE RAM Mode 49 is used to initialize all non volatile RAM data and to force the s...

Страница 32: ...Bennett 515 XP Pump Controller Instruction Service Manual Appendix A Manager s Mode 28 Page Intentionally Left Blank...

Страница 33: ...help is needed please contact Bennett Technical Support at 1 800 423 6638 4 Wire INSTALL 2 Wire INSTALL Fueling Point Current Loop Dispenser Address Fueling Point Current Loop Dispenser Address 1 1 0...

Страница 34: ...Bennett 515 XP Pump Controller Instruction Service Manual Appendix B Dispenser Configuration 30 Page Intentionally Left Blank...

Страница 35: ...nly no labor mileage or other charges General Exclusions Warranty does not apply to any product which has been altered subjected to unusual physical or electrical stress an Act of God damaged by accid...

Страница 36: ...Bennett 1218 E Pontaluna Road Spring Lake MI 49456 USA 800 235 7618 Outside USA 231 798 1310 sales bennettpump com www bennettpump com...

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