HD-9 Series Four-Post Lifts
38
P/N 5900123 — Rev. M — February 2020
Routing Lifting Cables B and D is the same process as routing Lifting Cables A and C, just to the other
two Posts and using a different set of Sheaves. Refer to the drawings in the previous section.
To route Lifting Cables B and D
:
1.
Starting with Lifting Cable B
, move the entire thing to under the Large Window it goes
through, opposite of Cables A and C (already in place).
Check the label to make sure you have the correct Lifting Cable.
2.
Remove the Nut and Washer from the Threaded End (but keep it nearby, you will need it soon).
3.
Route the Threaded End of Lifting Cable B into its Large Window, push it towards Post B, and
then pull the Threaded End out of the Crosstube at the bottom of the Gusset.
4.
Route the Threaded End of Lifting Cable B just under where the Gusset Sheave will go when it is
reinstalled, then route it up past the top of the Crosstube Gusset.
Important
: When routing a Lifting Cable in its Post, the Cable must go
under
the Gusset Sheave
and be on the side of the Slack Safety Sheave. When the Lifting Cables are pulled tight,
the Lifting Cable prevents the Slack Safety from engaging, which is what you want. If
the Cable is
not in this exact location
, the Slack Safeties will
not
work correctly.
5.
With the Lifting Cable in place, reinstall the Gusset Sheave and Cable Lock Pin in Post B.
6.
Make sure the Lifting Cable is correctly positioned: in between the Gusset Sheave and the Slack
Safety Sheave, with a Cable Lock Pin
under
it.
7.
Push the Threaded End of Lifting Cable B up to and through the Top Cap (at the top of the Post)
and
hand tighten
it in place with the Nut and Washer you removed earlier.
You only want to hand tighten the Nut at this point so that there is little play in the cabling. We will
securely tighten all four Nuts later in the installation.
8.
Switching to Lifting Cable D
, repeat Steps 1 through 7 for Lifting Cable D, starting at the
other Small Window next to Lifting Cable C.
9.
Reinstall the other Single Cable Sheave and then make sure Lifting Cable D is correctly positioned
in the Cable Sheave in the Small Window.
10.
Under the Powerside Runway, move the rest of Lifting Cable D back towards the Crosstube with
Large Windows.
11.
Reinstall the other Double Cable Sheave in the Large Window, making sure Lifting Cable B is
seated in the Bottom Sheave and Lifting Cable D is seated in the Top Sheave.
12.
Pull the Button Ends of Cable B and D back towards the middle of the Runway, past the Retaining
Plate, and into its Slot on the Tie Plate.
Drawing shows a front view of the Tie Plate, facing towards the Crosstube with Large Windows.
Lifting Cables B and D are now correctly routed to their Posts.
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