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7

7

From Table 3:

Maximum resistance allowed for a straight length 

of 22mm copper discharge pipe (D2) from a G1/2 

temperature relief valve is 9.0m.

Subtract the resistance for 4 No. 22mm elbows at 0.8m 

each = 3.2m

Therefore the permitted length equates to: 5.8m

5.8m is less than the actual length of 7m therefore 

calculate the next largest size.

Maximum resistance allowed for a straight length of 

28mm pipe (D2) from a G1/2 temperature relief valves 

equates to 18m.

Subtract the resistance of 4 No. 28mm elbows at 1.0m 

each = 4.0m

Therefore the maximum permitted length equates to: 

14m

As the actual length is 7m, a 28mm (D2) copper pipe 

will be satisfactory.

WARNINGS

• 

Under no circumstances should the factory

fitted  temperature/pressure  relief  valve  be 

removed other than by a competent person. To 

do so will invalidate any guarantee or claim. 

• 

The cold water combination valve assembly 

must be fitted to the mains water supply to the 

POTTERTON GOLD SOLAR cylinder.

• 

No control or safety valves should be tampered 

with or used for any other purpose.

• 

The discharge pipe should not be blocked or 

used for any other purpose.

• 

The tundish should not be located adjacent to 

any electrical components.

Table 3: Sizing of copper discharge pipe (D2) for common temperature relief valve outlet sizes

Valve outlet size

Minimum size of 

discharge pipe 

D1

Minimum size of 

discharge pipe 

D2 from tundish

Maximum 

resistance 

allowed, expressed 

as a length of 

straight pipe (i.e. 

no elbows or 

bends)

Resistance 

created by each 

elbow or bend

G1/2

15mm

22mm           
28mm           
35mm

up to 9m          

up to 18m         
up to 27m

0.8m            
1.0m            
1.4m

G3/4

22mm

28mm           
35mm           
42mm

up to 9m          

up to 18m         
up to 27m

1.0m            
1.4m            
1.7m

G1

28mm

35mm           
42mm           
54mm

up to 9m          

up to 18m         
up to 27m

1.4m            
1.7m            
2.3m

Note: 

1.  Plastic pipes should be joined and assembled with 

fittings appropriate to the circumstances in which they are 

used as set out in BS EN ISO 1043-1.

2.  Where pipes cannot be connected to the stack it may 

be possible to route a dedicated pipe alongside or in close 

proximity to the discharge stack.

Termination of discharge pipe

3.61  The discharge pipe (D2) from the tundish should 

terminate in a safe place where there is no risk to persons 

in the vicinity of the discharge.

3.62  Examples of acceptable discharge arrangements are:

(a)  to a trapped gully with the end of the pipe below a 

fixed grating and above the water seal;

(b)  downward discharges at low level;  i.e. up to 100mm 

above external surfaces such as car parks, hard standings, 

grassed areas etc. are acceptable providing that a wire 

cage or similar guard is positioned to prevent contact, 

whilst maintaining visibility;  and

(c)  discharges at high level:  e.g. into a metal hopper 

and metal downpipe with the end of the discharge pipe 

clearly visible or onto a roof capable of withstanding high 

temperature discharges of water and 3m from any plastic 

guttering system that would collect such discharges. 

3.63  The discharge would consist of high temperature 

water and steam.  Asphalt, roofing felt and non-metallic 

rainwater goods may be damaged by such discharges.

Worked example of discharge pipe sizing

Fig. 5  is for a G1/2 temperature relief valve with a 

discharge pipe (D2) having 4 No. elbows and length of 

7m from the tundish to the point of discharge.

Содержание POTTERTON Gold

Страница 1: ...the requirements of the CE marking directive and is Kiwa approved to show compliance with Building Regulations Section G3 The following instructions are offered as a guide to installation which must b...

Страница 2: ...TION SOLAR PRIMARY 9 INSTALLATION AUXILLARY HEATING COIL 10 COMMISSIONING 12 MAINTENANCE 13 USER INSTRUCTIONS 14 FAULT FINDING AND SERVICING 15 HEAT LOSS 19 ENVIRONMENTAL INFORMATION 19 COMMISSIONING...

Страница 3: ...OLD SOLAR cylinder has an operating pressure of 3 5 bar which is controlled by the cold water combinationvalveassembly Thecoldwatercombination valve assembly can be connected to a maximum mains pressu...

Страница 4: ...OLAR PRIMARY IS ACHIEVED BY THE USE OF EXTERNAL CONTROLS NOT SUPPLIED WITHTHE UNIT CONTROL MUST BEVIA A PURPOSE DESIGNED SOLAR HYDRAULIC STATION AND SOLAR DIFFERENTIAL TEMPERATURE CONTROLLER IMPORTANT...

Страница 5: ...DIMENSIONS E P Y T A B C D SURFACE AREA m2 RATING kW RECOVERY mins AUXILLARY VOLUME litres AUXILLARY COIL TIME DIRECT mins DIRECT HEATING 1 1 120 0 61 11 9 22 1 1 140 803 923 732 1372 1473 1009 925 10...

Страница 6: ...arge should be visible at the tundish In addition where discharges from safety devices may not be apparent e g in dwellings occupied by people with impaired vision or mobility consideration should be...

Страница 7: ...2 15mm 22mm 28mm 35mm up to 9m up to 18m up to 27m 0 8m 1 0m 1 4m G3 4 22mm 28mm 35mm 42mm up to 9m up to 18m up to 27m 1 0m 1 4m 1 7m G1 28mm 35mm 42mm 54mm up to 9m up to 18m up to 27m 1 4m 1 7m 2 3...

Страница 8: ...IRED AUX PRIMARY RETURN AUX PRIMARY FLOW BOOST ELEMENT AUX CONTROL HOUSING Fig 5 Typical discharge pipe arrangement extract from Building Regulation G3 Guidance section Fixed grating Discharge below f...

Страница 9: ...ntroller Programmer The cylinder temperature sensing probe supplied with the solar controller should be fully inserted into the pocket provided on the POTTERTON GOLD Solar cylinder and its cable secur...

Страница 10: ...primary heating source The POTTERTON GOLD Solar cylinder MUST be earthed All wiring to the unit must be installed in accordance with the latest IEEWiring Regulations and the supply circuits must be pr...

Страница 11: ...11 11 Fig 9 Schematic wiring diagram Basic 2 x 2 port valve system Fig 10 Schematic wiring diagram 3 port mid position valve system N B Must be used in conjunction with 2 port zone valve supplied...

Страница 12: ...mary circuit The solar controller should be programmed to give a maximum storage temperature in the POTTERTON GOLD Solar cylinder of 70o C 60o C is recommended to minimise scaling COMMISSIONING SECOND...

Страница 13: ...ert a round bladed screwdriver into one of the pockets on the immersion heater and gently lever up and down INDIRECT MODELS Open the cover s to the immersion heater housing s and disconnect wiring fro...

Страница 14: ...ontroller This will usually have been set during commissioning to give a storage temperature of approximately 60o C Refer to user instructions supplied with the controller for details of how to adjust...

Страница 15: ...TANT After servicing complete the relevant ServiceIntervalRecordsectionoftheBenchmark Checklist located on page 20 and 21 of this document Servicing should only be carried out by competent persons in...

Страница 16: ...Ex pa nsio n v a lv e co mple te 6ba r 95 6 0 7 0 30 C o ld w a te r combina tio n v a lv e comple te 95 6 0 5 0 47 C o ld w a te r combina tio n v a lv e body 95 6 0 5 0 48 Pre ssure re ducing v a l...

Страница 17: ...17 17 15 3 19 2 16 13 12 13 16 2 1 3 17 15 11 Fig 12 Spares Diagram...

Страница 18: ...ot working 4 Check boiler operation If fault is suspected consult boiler manufacturer s instructions 5 INDIRECT thermal cut out has operated 5 Check Reset by pushing button on cut out Check operation...

Страница 19: ...al benefits Insulation is by means of an approved CFC HCFC free polyurethane foam with an ozone depletion factor of zero While the following Checklist can be used for any installation covered by its d...

Страница 20: ...20...

Страница 21: ...21 21...

Страница 22: ...22...

Страница 23: ...23 23...

Страница 24: ...allation The Benchmark Checklist has been completed upon commissioning and the Benchmark Service Record is completed for each service It has not been modified in any way other than by POTTERTON GOLD I...

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