Benchmark POTTERTON Gold Скачать руководство пользователя страница 12

12

At the time of commissioning,  please ensure all relevant 

sections of the Benchmark Checklist,  ( Page 20 and 21 )

of this document, are completed.

 FILLING THE UNIT WITH WATER

• 

Check expansion vessel pre-charge pressure. 

The vessel is supplied pre-charged to 3.5 bar 

to match the control pressure of the pressure 

reducing  valve. The  pre-charge  pressure  is 

checked using a car tyre gauge by unscrewing 

the plastic cap opposite the water connection. 

• 

Check all connections for tightness including 

the immersion heater(s). An immersion heater 

key spanner is supplied for this purpose.

• 

Ensure the drain cock is 

CLOSED.

 

• 

Open a hot tap furthest from the POTTERTON 

GOLD SOLAR cylinder.

• 

Open the mains stop cock to fill the unit. When 

water  flows  from  the  tap,  allow  to  run  for  a 

few minutes to thoroughly flush through any 

residue, dirt or swarf, then close the tap.

• 

Open successive hot taps to purge the system 

of air.

SYSTEM CHECKS

• 

Check all water connections for leaks and rectify 

as necessary.

Turn off mains water supply.

• 

• 

Remove the pressure reducing valve headwork 

to access the strainer mesh; clean and re-fit.

• 

Manually open, for a few seconds, each relief 

valve in turn, checking that water is discharged 

and runs freely through the tundish and out at 

the discharge point.  

• 

Ensure that the valve(s) reseat satisfactorily.

SOLAR PRIMARY CIRCUIT

Fill the solar primary circuit following the instructions 

provided with the solar hydraulic controls. The 

cylinder temperature control probe supplied with 

the solar controller must be fully inserted into the 

pocket in the lower controls housing and the cable 

securely clamped. Heating by the solar primary 

circuit is controlled by the solar controller; refer to the 

manufacturer’s installation instructions for details of 

how to set up and connect the solar primary circuit. 

The solar controller should be programmed to give 

a maximum storage temperature in the POTTERTON 

GOLD SOLAR cylinder of 70

o

C, (60

o

C is recommended 

to minimise scaling).

COMMISSIONING

SECONDARY HEATING COIL

Fill the indirect secondary circuit following the boiler 

manufacturer’s commissioning instructions. To ensure 

the POTTERTON GOLD SOLAR cylinder auxillary 

heat exchanger is filled, the 2 port motorised valve 

(supplied) should be manually opened by moving the 

lever on the motor housing to the FLUSHING ONLY 

setting. When the circuit is full return the lever to the 

MANUAL position. Switch on the boiler, ensure the 

programmer is set to Domestic Hot Water and allow 

the POTTERTON GOLD SOLAR cylinder to heat up to 

a normal working temperature (60

o

C recommended, 

approximately graduation 4 on the thermostat). 

If necessary the temperature can be adjusted by 

inserting a flat bladed screwdriver in the adjustment 

knob (located on top of the thermostat mounting 

bracket - see Fig.11) and rotating. The minimum 

thermostat setting is 10

o

C. The adjustment range 1 to 

5 represents a temperature range of 30 to 70

o

C. Check 

the operation of the indirect thermostat and 2-port 

motorised valve and that no water has issued from the 

expansion relief valve or temperature/pressure relief 

valve during the heating cycle.

DIRECT UNITS

Switch on electrical supply to the immersion

heater(s) and allow the POTTERTON GOLD SOLAR to 

heat up to normal working temperature (60ºC recom-

mended, approximately graduation 4 on the thermo-

stat). If necessary the temperature can be adjusted by 

inserting a flat bladed screwdriver in the adjustment 

knob on top of the immersion heater thermostat and 

rotating. 

The adjustment range 1 to 5 represents a tempera

ture range of 10

o

 to 70

o

C. Check the operation of 

thermostat(s) and that no water has issued from the 

expansion relief valve or temperature/pressure

relief valve during the heating cycle.

Fig. 11: Indirect thermostat and thermal cut-out

Содержание POTTERTON Gold

Страница 1: ...the requirements of the CE marking directive and is Kiwa approved to show compliance with Building Regulations Section G3 The following instructions are offered as a guide to installation which must b...

Страница 2: ...TION SOLAR PRIMARY 9 INSTALLATION AUXILLARY HEATING COIL 10 COMMISSIONING 12 MAINTENANCE 13 USER INSTRUCTIONS 14 FAULT FINDING AND SERVICING 15 HEAT LOSS 19 ENVIRONMENTAL INFORMATION 19 COMMISSIONING...

Страница 3: ...OLD SOLAR cylinder has an operating pressure of 3 5 bar which is controlled by the cold water combinationvalveassembly Thecoldwatercombination valve assembly can be connected to a maximum mains pressu...

Страница 4: ...OLAR PRIMARY IS ACHIEVED BY THE USE OF EXTERNAL CONTROLS NOT SUPPLIED WITHTHE UNIT CONTROL MUST BEVIA A PURPOSE DESIGNED SOLAR HYDRAULIC STATION AND SOLAR DIFFERENTIAL TEMPERATURE CONTROLLER IMPORTANT...

Страница 5: ...DIMENSIONS E P Y T A B C D SURFACE AREA m2 RATING kW RECOVERY mins AUXILLARY VOLUME litres AUXILLARY COIL TIME DIRECT mins DIRECT HEATING 1 1 120 0 61 11 9 22 1 1 140 803 923 732 1372 1473 1009 925 10...

Страница 6: ...arge should be visible at the tundish In addition where discharges from safety devices may not be apparent e g in dwellings occupied by people with impaired vision or mobility consideration should be...

Страница 7: ...2 15mm 22mm 28mm 35mm up to 9m up to 18m up to 27m 0 8m 1 0m 1 4m G3 4 22mm 28mm 35mm 42mm up to 9m up to 18m up to 27m 1 0m 1 4m 1 7m G1 28mm 35mm 42mm 54mm up to 9m up to 18m up to 27m 1 4m 1 7m 2 3...

Страница 8: ...IRED AUX PRIMARY RETURN AUX PRIMARY FLOW BOOST ELEMENT AUX CONTROL HOUSING Fig 5 Typical discharge pipe arrangement extract from Building Regulation G3 Guidance section Fixed grating Discharge below f...

Страница 9: ...ntroller Programmer The cylinder temperature sensing probe supplied with the solar controller should be fully inserted into the pocket provided on the POTTERTON GOLD Solar cylinder and its cable secur...

Страница 10: ...primary heating source The POTTERTON GOLD Solar cylinder MUST be earthed All wiring to the unit must be installed in accordance with the latest IEEWiring Regulations and the supply circuits must be pr...

Страница 11: ...11 11 Fig 9 Schematic wiring diagram Basic 2 x 2 port valve system Fig 10 Schematic wiring diagram 3 port mid position valve system N B Must be used in conjunction with 2 port zone valve supplied...

Страница 12: ...mary circuit The solar controller should be programmed to give a maximum storage temperature in the POTTERTON GOLD Solar cylinder of 70o C 60o C is recommended to minimise scaling COMMISSIONING SECOND...

Страница 13: ...ert a round bladed screwdriver into one of the pockets on the immersion heater and gently lever up and down INDIRECT MODELS Open the cover s to the immersion heater housing s and disconnect wiring fro...

Страница 14: ...ontroller This will usually have been set during commissioning to give a storage temperature of approximately 60o C Refer to user instructions supplied with the controller for details of how to adjust...

Страница 15: ...TANT After servicing complete the relevant ServiceIntervalRecordsectionoftheBenchmark Checklist located on page 20 and 21 of this document Servicing should only be carried out by competent persons in...

Страница 16: ...Ex pa nsio n v a lv e co mple te 6ba r 95 6 0 7 0 30 C o ld w a te r combina tio n v a lv e comple te 95 6 0 5 0 47 C o ld w a te r combina tio n v a lv e body 95 6 0 5 0 48 Pre ssure re ducing v a l...

Страница 17: ...17 17 15 3 19 2 16 13 12 13 16 2 1 3 17 15 11 Fig 12 Spares Diagram...

Страница 18: ...ot working 4 Check boiler operation If fault is suspected consult boiler manufacturer s instructions 5 INDIRECT thermal cut out has operated 5 Check Reset by pushing button on cut out Check operation...

Страница 19: ...al benefits Insulation is by means of an approved CFC HCFC free polyurethane foam with an ozone depletion factor of zero While the following Checklist can be used for any installation covered by its d...

Страница 20: ...20...

Страница 21: ...21 21...

Страница 22: ...22...

Страница 23: ...23 23...

Страница 24: ...allation The Benchmark Checklist has been completed upon commissioning and the Benchmark Service Record is completed for each service It has not been modified in any way other than by POTTERTON GOLD I...

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