background image

4

OPERATIONAL SUMMARY

Maximum mains pressure  

16 bar

Operating pressure 

 

3.5 bar

Expansion vessel charge pressure  3.5 bar

Expansion relief valve setting 

6 bar

T&P relief valve setting   

90°C/10 bar

Maximum primary circuit pressure

(auxillary coil, indirect only) 

3 bar

Maximum primary circuit pressure 6 bar (Solar coil)

Storage capacity  

 

See Table 1

Weight when full  

 

See Table 1

PIPE FITTINGS 

All pipe fittings are made via 22mm compression 

fittings directly to the unit. The fittings are threaded 

3/4”BSP male parallel should threaded pipe 

connections be required.

  

COLD FEED

A 22mm cold water supply is recommended, however 

if a 15mm (1/2”) supply exists which provides sufficient 

flow this may be used (although more flow noise may 

be experienced). 

A stopcock or servicing valve should be incorporated 

into the cold water supply to enable the POTTERTON 

GOLD SOLAR cylinder and its associated controls to be 

isolated and serviced.

COLD WATER COMBINATION VALVE ASSEMBLY (FIG 2)

The 2-piece cold water combination valve assembly 

can be located anywhere on the cold water mains 

supply prior to the expansion vessel (see Fig. 6 Page 

8 ) but the two pieces do not have to be installed 

together. The pressure reducing valve incorporates the 

pressure reducer and strainer and the expansion valve 

incorporates the expansion and check valves. Ensure 

that the valves are installed in the correct order and 

orientation. No other valves should be placed between 

the expansion valve and the POTTERTON GOLD 

SOLAR unit. A connection can be made between the 

expansion and pressure reducing valves to provide a 

balanced cold water connection. The expansion valve 

connection must not be used for any other purpose.

Fig. 2: Cold water combination valve assembly

INSTALLATION - GENERAL

(FIGS 4 & 6)

POTTERTON GOLD SOLAR MUST BE INCORPORATED 

INTO A FULLY PUMPED SOLAR PRIMARY CIRCUIT. 

CONTROL OF THE SOLAR PRIMARY IS ACHIEVED BY 

THE USE OF EXTERNAL CONTROLS NOT SUPPLIED 

WITH THE UNIT.  CONTROL MUST BE VIA A PURPOSE 

DESIGNED SOLAR HYDRAULIC STATION AND SOLAR 

DIFFERENTIAL TEMPERATURE CONTROLLER.

IMPORTANT NOTE:

DRAIN TAP

A suitable draining tap should be installed in the 

cold water supply to the POTTERTON GOLD SOLAR 

cylinder unit between the expansion valve (see Fig. 

6  Page 8 ) and the heater at as low a level as possible. 

It is recommended that the outlet point of the drain 

pipework be at least 1 metre below the level of the 

heater (this can be achieved by attaching a hose to the 

drain tap outlet spigot).

EXPANSION VESSEL

The expansion vessel accommodates expansion 

that results from heating the water inside the unit. 

The expansion vessel is pre-charged at 3.5 bar. The 

expansion vessel must be connected  between the 

expansion valve (see Fig. 2) and the POTTERTON GOLD 

SOLAR cylinder (see Fig. 6 Page 8). The location of the 

expansion vessel should allow access to recharge the 

pressure as and when necessary, this can be done 

using a normal car foot pump. It is recommended 

that the expansion vessel is adequately supported. An 

expansion vessel wall mounting bracket is supplied for 

this purpose and should be fitted.

NOTE: DO NOT USE THE POTABLE WATER 

EXPANSION VESSEL SUPPLIED WITH THE 

POTTERTON GOLD SOLAR CYLINDER FOR ANY 

OTHER PURPOSE. IT IS NOT SUITABLE FOR USE ON 

A SOLAR PRIMARY CIRCUIT.

SECONDARY CIRCULATION

If secondary circulation is required it is recommended 

that it be connected to the POTTERTON GOLD SOLAR 

cylinder as shown in Fig. 3. The secondary return pipe 

should be in 15mm pipe and incorporate a check valve 

to prevent backflow. A suitable WRAS approved bronze 

circulation pump will be required. On large systems, 

due to the increase in system water content, it may be 

necessary to fit an additional expansion vessel to the 

secondary circuit. This should be done if the capacity of 

the secondary circuit exceeds 10 litres.

Pipe capacity (copper)

15mm O.D = 0.13 l/m (10 litres = 77m)

22mm O.D = 0.38 l/m (10 litres = 26m)

28mm O.D = 0.55 l/m (10 litres = 18m)

Содержание POTTERTON Gold

Страница 1: ...the requirements of the CE marking directive and is Kiwa approved to show compliance with Building Regulations Section G3 The following instructions are offered as a guide to installation which must b...

Страница 2: ...TION SOLAR PRIMARY 9 INSTALLATION AUXILLARY HEATING COIL 10 COMMISSIONING 12 MAINTENANCE 13 USER INSTRUCTIONS 14 FAULT FINDING AND SERVICING 15 HEAT LOSS 19 ENVIRONMENTAL INFORMATION 19 COMMISSIONING...

Страница 3: ...OLD SOLAR cylinder has an operating pressure of 3 5 bar which is controlled by the cold water combinationvalveassembly Thecoldwatercombination valve assembly can be connected to a maximum mains pressu...

Страница 4: ...OLAR PRIMARY IS ACHIEVED BY THE USE OF EXTERNAL CONTROLS NOT SUPPLIED WITHTHE UNIT CONTROL MUST BEVIA A PURPOSE DESIGNED SOLAR HYDRAULIC STATION AND SOLAR DIFFERENTIAL TEMPERATURE CONTROLLER IMPORTANT...

Страница 5: ...DIMENSIONS E P Y T A B C D SURFACE AREA m2 RATING kW RECOVERY mins AUXILLARY VOLUME litres AUXILLARY COIL TIME DIRECT mins DIRECT HEATING 1 1 120 0 61 11 9 22 1 1 140 803 923 732 1372 1473 1009 925 10...

Страница 6: ...arge should be visible at the tundish In addition where discharges from safety devices may not be apparent e g in dwellings occupied by people with impaired vision or mobility consideration should be...

Страница 7: ...2 15mm 22mm 28mm 35mm up to 9m up to 18m up to 27m 0 8m 1 0m 1 4m G3 4 22mm 28mm 35mm 42mm up to 9m up to 18m up to 27m 1 0m 1 4m 1 7m G1 28mm 35mm 42mm 54mm up to 9m up to 18m up to 27m 1 4m 1 7m 2 3...

Страница 8: ...IRED AUX PRIMARY RETURN AUX PRIMARY FLOW BOOST ELEMENT AUX CONTROL HOUSING Fig 5 Typical discharge pipe arrangement extract from Building Regulation G3 Guidance section Fixed grating Discharge below f...

Страница 9: ...ntroller Programmer The cylinder temperature sensing probe supplied with the solar controller should be fully inserted into the pocket provided on the POTTERTON GOLD Solar cylinder and its cable secur...

Страница 10: ...primary heating source The POTTERTON GOLD Solar cylinder MUST be earthed All wiring to the unit must be installed in accordance with the latest IEEWiring Regulations and the supply circuits must be pr...

Страница 11: ...11 11 Fig 9 Schematic wiring diagram Basic 2 x 2 port valve system Fig 10 Schematic wiring diagram 3 port mid position valve system N B Must be used in conjunction with 2 port zone valve supplied...

Страница 12: ...mary circuit The solar controller should be programmed to give a maximum storage temperature in the POTTERTON GOLD Solar cylinder of 70o C 60o C is recommended to minimise scaling COMMISSIONING SECOND...

Страница 13: ...ert a round bladed screwdriver into one of the pockets on the immersion heater and gently lever up and down INDIRECT MODELS Open the cover s to the immersion heater housing s and disconnect wiring fro...

Страница 14: ...ontroller This will usually have been set during commissioning to give a storage temperature of approximately 60o C Refer to user instructions supplied with the controller for details of how to adjust...

Страница 15: ...TANT After servicing complete the relevant ServiceIntervalRecordsectionoftheBenchmark Checklist located on page 20 and 21 of this document Servicing should only be carried out by competent persons in...

Страница 16: ...Ex pa nsio n v a lv e co mple te 6ba r 95 6 0 7 0 30 C o ld w a te r combina tio n v a lv e comple te 95 6 0 5 0 47 C o ld w a te r combina tio n v a lv e body 95 6 0 5 0 48 Pre ssure re ducing v a l...

Страница 17: ...17 17 15 3 19 2 16 13 12 13 16 2 1 3 17 15 11 Fig 12 Spares Diagram...

Страница 18: ...ot working 4 Check boiler operation If fault is suspected consult boiler manufacturer s instructions 5 INDIRECT thermal cut out has operated 5 Check Reset by pushing button on cut out Check operation...

Страница 19: ...al benefits Insulation is by means of an approved CFC HCFC free polyurethane foam with an ozone depletion factor of zero While the following Checklist can be used for any installation covered by its d...

Страница 20: ...20...

Страница 21: ...21 21...

Страница 22: ...22...

Страница 23: ...23 23...

Страница 24: ...allation The Benchmark Checklist has been completed upon commissioning and the Benchmark Service Record is completed for each service It has not been modified in any way other than by POTTERTON GOLD I...

Отзывы: