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About this manual

Technical manual LioN-P EtherCAT® Digital-I/O

Release 1.0 11/2016

1.1 General information

5

1 About this manual

1.1

General information

Please read the assembly and operating instructions in this manual carefully
before starting up the LioN-P modules with EtherCAT

®

interface. Keep the

manual where it is accessible to all users.

The texts, figures, diagrams and examples used in this manual are used
exclusively to explain how to operate and apply the LioN-P modules with
EtherCAT

®

interface.

Please contact us if you have any detailed questions on installing and starting
up the devices. We will be happy to help you.

Belden Deutschland GmbH
– Lumberg Automation™ –
Im Gewerbepark 2
58579 Schalksmühle
Germany
Tel. +49 (0) 23 55 / 5044-0
Fax +49 (0) 23 55 / 5044-333
[email protected]
www.lumberg-automation.com

Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to
make technical changes or changes to this manual at any time without notice.

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Содержание lumberg automation 934 879-001

Страница 1: ...O Release 1 0 11 2016 Technical support support automation belden com Technical manual LioN P EtherCAT Multiprotocol 0980 ESL 391 111 0980 ESL 392 111 0980 ESL 393 111 0980 ESL 391 121 0980 ESL 392 1...

Страница 2: ...sonnel 9 3 System description 10 3 1 About the LioN P module series 10 3 2 Special product features 10 3 3 Product overview 11 4 Assembly and wiring 13 1 1 General information 5 4 2 Outer dimensions 1...

Страница 3: ...3 6 2 The Configuration page Config 44 6 3 The Status page 45 6 4 The System page 46 6 5 The DCU page 47 6 6 The Contact page 47 7 Diagnostics processing 48 7 1 Output channel error 48 7 2 Voltage err...

Страница 4: ...Contents 4 Technical manual LioN P EtherCAT Digital I O Release 1 0 11 2016 10 4 Power supply for the actuators 60 10 5 Inputs 60 10 6 Outputs 60 10 7 LEDs 61 11 Accessories 63...

Страница 5: ...ples used in this manual are used exclusively to explain how to operate and apply the LioN P modules with EtherCAT interface Please contact us if you have any detailed questions on installing and star...

Страница 6: ...f Automation GmbH Germany DANGER Means that death serious physical injury or substantial damage to property will occur if the required safety measures are not taken WARNING Means that death serious ph...

Страница 7: ...nt MJ R D Version number Date Name department Table 1 Overview of manual revisions Designation Synonym Description PDO Process Data Object TxPDO Transmit Process Data Object IO device to controller Rx...

Страница 8: ...ed in the industrial sector The industrial environment is distinguished by the fact that the consumer is not connected directly to the public low voltage network Additional measures are required for u...

Страница 9: ...nts are based on the requirement profiles described by ZVEI VDMA or equivalent organizations Only electricians who are familiar with the content of this manual are authorized to install and maintain t...

Страница 10: ...de of die cast zinc The completely cast device housing protects the module electronics from environmental effects and allows the device to be used in a wide temperature range Despite the sturdy constr...

Страница 11: ...fieldbus system In this way the multiprotocol modules can be integrated into different networks without it being necessary to purchase modules specific for each protocol 3 3 Product overview The LioN...

Страница 12: ...ts 0980 ESL 393 111 Order number 934 882 003 7 8 power multiprotocol 0980 ESL 393 121 Order number 934 879 003 M12 power multiprotocol 0980 ESL 393 121 DCU1 Order number 934 879 005 M12 power multipro...

Страница 13: ...m for LioN P modules with M12 power L coded Note The modules have a ground connection with an M4 thread for the conduction of interference currents and the EMC immunity This is labeled with the symbol...

Страница 14: ...sories Note For UL application Only approved for interior use Please note the maximum elevation of 2000 meters Approved up to a maximum soiling level of 2 WARNING Terminals housings field wired termin...

Страница 15: ...Assembly and wiring Technical manual LioN P EtherCAT Digital I O Release 1 0 11 2016 4 2 Outer dimensions 15 4 2 Outer dimensions 4 2 1 Module 0980 ESL 39x 111...

Страница 16: ...Assembly and wiring 16 4 2 Outer dimensions Technical manual LioN P EtherCAT Digital I O Release 1 0 11 2016 4 2 2 Module 0980 ESL 39x 121...

Страница 17: ...ew of the connection area for the connectors 4 3 1 EtherCAT ports Design M12 socket 4 pin D coded Color coding green Figure 1 Schematic drawing ports X01 X02 Port Pin Signal Function EtherCAT Ports X0...

Страница 18: ...L 392 111 0980 ESL 393 111 Power supply X03 X04 1 see note GND_UL 0V Actuator 2 GND 0V GND_US 0V System sensors 3 FE FE Functional earth 4 24 V US 24 V System sensors 5 see note UL 24 V Actuator Table...

Страница 19: ...its for the system sensor and actuator supply that correspond to PELV Protective Extra Low Voltage or SELV Safety Extra Low Voltage Power supplies according to EN 61558 2 6 transformers or EN 60950 1...

Страница 20: ...e not required for connecting the actuators power supply However these two contacts are connected to each other on the connector and socket side to enable 5 pin transmission of the power supply to a d...

Страница 21: ...L 391 121 0980 ESL 392 111 0980 ESL 392 121 0980 ESL 393 111 0980 ESL 393 121 0980 ESL 393 121 DCU1 Sensor actuator 1 24 V DC n c 24V DC port X1 X4 nc port X5 X8 2 IN B OUT B IN B port X1 X4 OUT B por...

Страница 22: ...the LioN P EtherCAT modules is named LumbergAutomation LioN P Digital IO xml Install the ESI file for the module variant used with the aid of the hardware or network configuration tool of your control...

Страница 23: ...t IP In the state on delivery the DHCP and BOOTP functions are activated The network parameters are initially requested via DHCP requests If this is not successful BOOTP requests are used The network...

Страница 24: ...5 4 2 PDO s for 16DI modules 0980 ESL 391 xxx The PDO s 0x1A00 or 0x1A01 can be selected for the input data of the module PDO 0x1A00 Input data in byte format Content of Port X1A X4B and Port X5A X8B...

Страница 25: ...6 0 1 BIT Port X3B 0x6020 07 0 1 BIT Port X4A 0x6020 08 0 1 BIT Port X4B 0x6020 09 0 1 BIT Port X5A 0x6020 0A 0 1 BIT Port X5B 0x6020 0B 0 1 BIT Port X6A 0x6020 0C 0 1 BIT Port X6B 0x6020 0D 0 1 BIT P...

Страница 26: ...modules 0980 ESL 392 xxx The PDO s 0x1600 or 0x1601 can be selected for the output data of the module PDO 0x1600 Output data in byte format PDO PDO Content Index Size Index Size Type Name 0x1A05 4 0x2...

Страница 27: ...X7A X6B X6A X5B X5A Table 17 Bit assignment for input data in byte format PDO PDO Content Index Size Index Size Type Name 0x1601 2 0x6220 01 0 1 BIT Port X1A 0x6220 02 0 1 BIT Port X1B 0x6220 03 0 1 B...

Страница 28: ...1A05 Diagnostic register Index Bit 7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0x2200 01 X4B X4A X3B X3A X2B X2A X1B X1A 0x2200 02 X8B X8A X7B X7A X6B X6A X5B X5A Table 20 Bit assignment for output sta...

Страница 29: ...B6 B5 B4 B3 B2 B1 B0 Error description 0 0 0 0 0 0 0 0 No error 0 0 0 0 0 0 1 1 Output overload error MI SCA 0 0 0 0 0 1 0 1 Voltage error MI LVS 0 0 0 0 0 1 0 1 Voltage error outputs MI LVA 1 0 0 0 0...

Страница 30: ...80 ESL 393 xxx The PDO 0x1A00 or 0x1A01 can be selected for the input data of the module PDO 0x1A00 Input data in byte format Content of port X1A X4B and port X5A X8B X1A X8A Input status channel A co...

Страница 31: ...of slots X5 to X8 X5B X8B Output state channel B contact pin 2 of slots X5 to X8 PDO PDO Content Index Size Index Size Type Name 0x1A01 2 0x6020 01 0 1 BIT Port X1A 0x6020 02 0 1 BIT Port X1B 0x6020 0...

Страница 32: ...0x2020 01 0 1 BIT Port X5A 0x2020 02 0 1 BIT Port X5B 0x2020 03 0 1 BIT Port X6A 0x2020 04 0 1 BIT Port X6B 0x2020 05 0 1 BIT Port X7A 0x2020 06 0 1 BIT Port X7B 0x2020 07 0 1 BIT Port X8A 0x2020 08...

Страница 33: ...I IME Module information byte internal module error CE X5A CE X8A Channel error channel A contact pin 4 of slots X5 to X8 CE X5B CE X8B Channel error channel B contact pin 2 of slots X5 to X8 The PDO...

Страница 34: ...Index Size Type Name 0x1600 2 0x6200 01 1 0 USINT Port X5A X8B see table 37 Table 36 Input data in byte format Index Bit 7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0x6200 01 X8B X8A X7B X7A X6B X6A X...

Страница 35: ...tates The value of the surveillance timeout is 0 to 255 ms The standard value is 80 ms When the output channel is in the static state i e the channel is permanently switched on or off the value is 100...

Страница 36: ...sible values 0 255 0x2301 07 Surveillance timeout port X8 channel A pin 4 possible values 0 255 0x2301 08 Surveillance timeout port X8 channel B pin 2 possible values 0 255 Table 41 Possible surveilla...

Страница 37: ...entation Install the ESI file of the module family in TwinCat For TwinCat the ESI file normally has to be copied to the installation folder e g C TwinCAT 3 1 Config Io EtherCAT After the installation...

Страница 38: ...owed by Compatible Devices for choosing the driver and installation of the EtherCAT driver Select the I O device from the hardware catalog Change to the I O option in the Solution Explorer in the left...

Страница 39: ...s in the EtherCAT Tab Navigate to Mailbox and EoE Disable Virtual Ethernet Port if no web services should be used Click IP Port and and IP Address when web services will be used Enter your IP settings...

Страница 40: ...16 Click Inputs and choose your PDO s in the PDO Assignment box Click Outputs and choose your PDO s in the PDO Assignment box Change to the Startup folder and check the default device parameter settin...

Страница 41: ...ork click the TWINCAT tab and choose Activate Configuration Click the TWINCAT tab again and choose Restart TwinCAT Config Mode Confirm your selection by clicking Yes The device will now change into th...

Страница 42: ...ng operation 42 5 4 Configuring the controller Technical manual LioN P EtherCAT Digital I O Release 1 0 11 2016 Click the Write Button for setting an output of the device The following dialogbox will...

Страница 43: ...to call up the internal stored websites by entering the address in a web browser To do this replace the placeholder IP address with the IP address of the relevant module For using the integrated web s...

Страница 44: ...you have the option to access the following values and parameters Restore Factory Settings The module restores the factory settings Firmware Update The firmware of the device can be updated with this...

Страница 45: ...tic data Module information byte and channel diagnostic bytes for data description see PDO 0x1A04 Diagnostic register on page 26 You can also control Forcing This module is for testing purposes The in...

Страница 46: ...http IP address system htm This page delivers the following data and options Network MAC address Network state System status System runtime System information Number of restarts of the I O system Fir...

Страница 47: ...e is only available for the device 0980 ESL 393 121 DCU1 This page provides status and control information for distributed control unit of the device For detailed information of the DCU function see t...

Страница 48: ...e The value of this parameter can range from 0 to 255 ms the factory setting is 80 ms Target value Actual value Comment Active Active OK no diagnosis Off Off OK no diagnosis Active Off Short circuit C...

Страница 49: ...up red and the relevant error bit for the sensor short circuit is set in the diagnosis bytes 7 3 Overload of output drivers The output drivers of the modules with output functions variants 16DO and 8...

Страница 50: ...yte When output channels are activated the voltage error is also displayed by setting the relevant error bits of the M12 slots The error message is filtered by means of a fixed filter period of 300 ms...

Страница 51: ...y If the value is beyond the voltage range of 18 6 to 30 V an error message is created The US indicator lights up red and the sensor under voltage bit is set in the module information byte The error m...

Страница 52: ...r register CoE 0x1001 Diagnostic register Table 45 Byte content of the emergency message Emergency error code Byte 1 Byte 2 Error register CoE 0x1001 Byte 3 B7 B6 B5 B4 B3 B1 B0 Error description Bit...

Страница 53: ...yte sensor short circuit at a M12 slot MI SCA Module information byte actuator short circuit MI FC Module information byte forcing active MI IME Module information byte internal module error CE X1A CE...

Страница 54: ...irmware update with EoE The EoE service must be supported by the master and the device For configuring the EoE service on a device see chapter Configuration example with TwinCAT 3 on page 37 If the Eo...

Страница 55: ...cal manual LioN P EtherCAT Digital I O Release 1 0 11 2016 9 1 Firmware update with EoE 55 Click Upload and wait for the message to restart your device With the next restart your device will start up...

Страница 56: ...ice Per default the FoE service is supported by the device If the FoE service is configured and the device is at least in the Pre Op state follow the example for TwinCAT Click the Download button in s...

Страница 57: ...e device the update package will be extracted and the old firmware files will be replaced by the new files included within the update package The LED left of the US LED UL LED for devices with outputs...

Страница 58: ...resistance oscillation 15 g 5 500 Hz Shock resistance 50 g 11 ms Torques M4 fixing screws M4 ground connection M12 connector 1 0 Nm 1 0 Nm 0 5 Nm Table 48 General information Protocol EtherCAT ETG 100...

Страница 59: ...0x37b91f1d 934879007 0980 ESL 393 121 DCU1 8DI8DO M12P Supported Ethernet protocols Ping HTTP TCP IP Switch functions Integrated EtherCAT interface Port Autocrossing 2 M12 sockets 4 pin D coded see p...

Страница 60: ...51 Information about the power supply for the actuators Input connection Type 3 as per IEC 61131 2 Nominal input voltage 24 V DC Input current at 24 V DC Typically 5 mA Short circuit protection Yes Ch...

Страница 61: ...signment Info 1 With inductive loads of consumption category DC13 EN60947 5 1 the outputs can connect currents of 1 6 A at a frequency of 1 Hz not under UL investigation Info 2 Technically possible an...

Страница 62: ...nnection to another subscriber No link no data exchange RUN Green The device is in state OPERATIONAL Single flash The device is state SAFE OERATIONAL Red Serious error that cannot be resolved Blinking...

Страница 63: ...able for EtherNet with M12 connector at both ends straight 4 pin D coded 26AWG PUR halogen free with water blue casing multi wire shielded 2 twisted wire pairs 0985 S4549 103 M Connection cable for Et...

Страница 64: ...RSC 40 9 RSC 40 11 RSC 40 16 MINI 7 8 cable plug 4 pin connection via screw terminal 9 for cable diameter 6 to 8 mm 11 for 8 to 10 mm 16 for 12 to 14 mm RKC 40 9 RKC 40 11 RKC 40 16 MINI 7 8 cable soc...

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