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11

. 

 

Cleaning the irradiation chamber

 

 
 

The mechanical or chemical cleaning processes always in the off state of the UV system 
perform. 

 

The  cleaning  of  the  reactor  interior  space  is  carried  out  manually.  The  UV  system  is 
suitable for CIP briefly up to 90 ° C. For cleaning, we recommend a flow rate of 2m / s. 
A sterilization time of 10-30 minutes with saturated steam at a pressure of 2.5 to 4 bar 
is optimal. 
There the inlet and outlet of the UV reactor is closed and made an unpressurized state. 
Purification  by  liquid  auxiliaries,  can  be  applied  to  purge  /  Vent  connection  and  drain  / 
flushing  connection  are  made.  Information  for  the  installation,  see  the  Installation 
diagram. 
The mechanical cleaning of the reactor interior is done "cleaning quartz immersion tube" 
as  described  in  point.  In  addition,  after  the free access to the reactor interior space an 
auxiliary  liquid  can  be  used,  or  with  a  suitable  brush  the  Rei-acceleration  occurs.  It 
should  be  noted  that  the measurement window of the UV sensor and the dip-tubes are 
not scratched. 
It  is  recommended  that  a  rotational  basis  to  carry  out  the  cleaning  with  the  UV  lamp 
replacement. 
 
After  cleaning  the  UV  system  is  like  in  point  proceed  "Commissioning"  and  to  consider 
the work areas. 

 
 
 
 
11.1.1. 
Cleaning with cleaning products 

  

 

 

 
EFFECT

 

 
CARELA UV CLEAR ® is a highly effective cleaner that was developed in collaboration 
with leading manufacturers of UV equipment and tested. It liberates the quartz tubes 
reliably and quickly from mineral deposits and biofilms. 
After such cleaning, the UV light can shine again unhindered by the fused silica - the 
fault-free water disinfection or - oxidation is again guaranteed. 
 

COMPOSITION

 

 
CARELA UV CLEAR ® contains mineral acid, anionic surfactants, as well as low-foam 
wetting agent. It is suitable for free from chlorides and hydrochloric acid, and thus for 
use on stainless steel. On organic acids, phosphates and other environmentally harmful 
substances, and sewage has been completely eliminated. 
 

Please  always  wear  when  working  with  solvents  gloves,  goggles  and  personal 
protection equipment. 

 

Содержание UV matic A20

Страница 1: ...Installation and Operating Instructions UV systems UV matic A 20 A 25 A 35 A 48 Technical specifications subject to change without notice Last updated 12 2016 ...

Страница 2: ...ata of the product are treated confidentially Publications may only with the consent of the manufacturer done Subject to technical modifications If you have any questions please contact your partner supplier or the manufacturer directly using the above contact details The manufacturer can be contacted during normal business hours Monday to Friday To ensure prompt handling of your enquiry please en...

Страница 3: ...em description 7 1 1 UV reactor 7 1 2 Control box 7 1 3 Controller overview 7 1 4 Menu navigation 7 1 5 Switching output 7 1 6 Operation of the UV device 8 Installation 8 1 1 Requirements for installation at the customer 8 1 2 Reactor 8 1 3 Electrical sub system 9 Commissioning 9 1 1 Reactor 9 1 2 Switch cabinet and system 9 1 3 Power cable connection 9 1 4 Troubleshooting 10 Maintenance and servi...

Страница 4: ...ical standards Residual risk in the form of material defects mechanical breakage of the glass or other external factors can cause defects in individual modules In such cases please get in touch with your contact person or a technical specialist Always contact a technical specialist if water has come into contact with the electrical modules 1 1 6 Information about this User Manual The User Manual p...

Страница 5: ...skin Gloves also avoid leaving traces of grease on glass parts Also offers protection against cleaning agents Cotton gloves can be supplied as accessories Mandatory Safety goggles must be worn at all times to protect the eyes Only pure quartz glass is UV C permeable Also offers protection against cleaning agents Safety goggles can be supplied as accessories Mandatory Danger of malfunctions damage ...

Страница 6: ...generally recognised health and safety at work standards Before commissioning the UV system ensure that all of the safety related requirements have been fulfilled and that safety mechanisms are in working order The UV system must only be used under the operating conditions for which the system has been specifically designed flow rate SAC etc The UV system must be taken offline immediately if compo...

Страница 7: ...ctor UV reactor Reactor is pressurised Wear personal protective equipment PPE Open the vent valve slowly pressure relief valve Cleaning the reactor UV reactor Chemical burn Cleaning agents contain acids Take the UV system offline and secure the master switch to prevent accidental switch on Wear personal protective equipment take appropriate precautions concerning the handling of acidic liquids fol...

Страница 8: ...The function is guaranteed only within the limits of the technical data of the device ABOX UV system UV irradiation devices can be installed directly into the water supply pipe The System should be installed in the supply directly before any ancillary distribution pipe work and possible storage reservoirs 3 1 1 Technical method UV disinfection is a process that takes place when water flows through...

Страница 9: ... inactivation of microorganisms including pathogenic microbes Minimum irradiation strength A value for measuring irradiation strength specific to the type of UV disinfection device and application measured with a UV sensor The minimum irradiation strength and maximum flow rate must be maintained during operation of UV disinfection equipment to ensure the required level of disinfection is achieved ...

Страница 10: ...V matic 20 UV matic 25 UV matic 35 UV matic 48 Floe rate 10 m3 h 15 m3 h 25 m3 h 40 m3 h Capacity basin 50 m3 75 m3 125 m3 200 m3 Rate reaktor 1 000 mm 1 000 mm 1 000 mm 1 300 mm Weight reaktor ca 8 kg 8 5 kg 11 kg 12 5 kg Pipe connection 1 2 2 3 Reaktor Ø 114 mm 114 mm 139 mm 168 mm Length of uv lamp 880 mm 845 mm 860 mm 1 120 mm UV electrical power 60 W 80 W 120 W 200 W UV C power 25 W 27 W 35 W...

Страница 11: ...months R cleaning T exchange K control P Check Reusing after examination Grey marked wearing parts 6 Design and in conformity to Low voltage switchgear unit combination IEC 61439 1 2 2011 EN 61439 1 2 2011 VDE 0660 600 2012 Low Voltage Directive 2014 35 EU EMC Directive 2014 30 EU DIN EN 60335 1 2005 07 safety of electrical installations both in household commercial industrial and water sectors 6 ...

Страница 12: ...nd UV sensor are included in delivery 7 1 1 UV reactor Protective cap Screw joist Bleed valve Outlet UV sensor Quartz sleevers liner UV lamp Reaktor Drain A B C Lamp exchang D Inlet PE Type UV matic A 20 UV matic A 25 UV matic A 35 UV matic A 48 A 1 000 1 000 1 000 1 300 B 835 820 820 1 075 C 195 200 220 270 D 900 900 900 1 200 Reactor stand Ø 114 175 114 175 139 200 168 230 Pipe connection 1 2 2 ...

Страница 13: ... lamps between 60 to 200W Safety check of the coded UV lamp cable when each switching on Description for 230 10 VAC main voltage supply integrated electronic ballast for 60W 80W 120W 200W safety circuitry prevent damages in case of ground fault short circuit end of lifetime and overtemperature control via menu in German English Russian two line alphanumeric display is background illuminated allows...

Страница 14: ...is read by a sensor and shown in the display When dropping below the minimum alert value e g 50 Pre alarm is signalled by a yellow LED and appropriate relay contact When the lamp fails Main alarm is signalled by the red LED and the appropriate relay contact Hour counter Total hours and lamp hours are counted continuously The internal value will renewed every hour The lamp hours are shown on the di...

Страница 15: ...000 00000 00000 00000 back 3 overall hours number of overall hours only display example 008023 h back 4 lamp life time lamp life time in hours ENTER displace the cursor one digit for value adjustment 00000 00000 00000 00000 00000 00000 back 5 display contrast bar for contrast adjustment ENTER calls the bar adjustment less more 6 UV warning alarm threshold value in ENTER displace the cursor one dig...

Страница 16: ...operability and ensure the tightness of the switchbox The accompanying picture shows the way of the wiring which can be kept In the lower picture and in the table the allocation of the relays is shown Opinion from the rear cable supply right Fault warning relays 24 VDC 250 VAC 50mA 5A Configuration of the relays Relai s LED Information Rel 1 green Correct opration Rel 2 yello w Alarm theshold over...

Страница 17: ...se see the data sheet for your specific model During fluctuating operating times please monitor the reactor temperature to avoid damage to the equipment and associated pipe work The efficiency of the UV device is determined by the UV intensity in the reactor This decreases during operation by lamp ageing or deposits on the inner quartz tube This also applies to unstable UV transmission turbidity v...

Страница 18: ...led in the water ring 3 Installation of the UV device should be completed with appropriate rubber lined clamps or other suitable means PVC type 4 Earthing Grounding of the reactor and Switch Cabinet should be completed according to local Regulations 5 Fastening connections to the input output and to sampling valve 6 Test for hydraulic pressure integrity in the reactor water Outlet key in the acces...

Страница 19: ...g weight Ensures safe installation and protects the system Keep an eye on rinse processes and install an external inlet outlet system with solenoid valves if required Keep Qmax n mind in this context Protects the UV system from overheating Automatic operation of the system Ensure that appropriate precautionary measures are taken during installation so as to prevent the distribution of untreated wa...

Страница 20: ...enced when welding noticed only hours later Irradiation of the skin for just a few minutes is enough to cause serious sunburn Danger Danger to health and life if the appropriate safety precautions are not followed 9 1 1 Reactor Requirements Water pipes are ready for the installation The correct water pressure is available Electrical connections are ready to be energised at the switch 9 1 2 Cabinet...

Страница 21: ...10 Maintenance and service 10 1 1 General information about maintenance and service Danger to health and life if the appropriate safety precautions are not followed Danger of malfunctions damage to the UV system if the appropriate safety precautions are not followed Warning Important information or prohibitions to avoid causing damage Warning Warns the user about dangerous electrical voltage This ...

Страница 22: ...lace the viewing window 1 The system should be safely isolated from the electricity supply Wait for the UV lamp to cool down minimum approx 2 minutes 2 Loosen safety screw 3 Remove protective cap with gentle rotating motion 4 The lamp will pull out and carefully disconnect the socket Do not let lamp fall 5 Install new lamp Caution do not touch the UV lamp with bare hands If this happens clean with...

Страница 23: ...nd cleaned as necessary With normal water quality inspection of the quartz immersion tube for deposits should ideally be carried out at six month intervals Note however that relevant data is also transmitted continuously by the UV monitoring system 10 1 4 Cleaning quartz protective liner After 8 000 hours of operation or with UV lamp replacement 1 operation as lamp replacement Pos 1 5 2 screw with...

Страница 24: ...ake UC system depressurized 4 UV sensor Unscrew with fork circuits 17 5 Mounting in reverse order 6 Please note quartz glass must be free of condensation O ring must sit straight sets 7 Check for leaks and fixed screw 8 Calibrate UV monitoring new UV sensor SUV Attention Do not scratch the quartz protective liner Clean only with soft cloth or kitchen roll The quartz protective liner must be dry an...

Страница 25: ... It should be noted that the measurement window of the UV sensor and the dip tubes are not scratched It is recommended that a rotational basis to carry out the cleaning with the UV lamp replacement After cleaning the UV system is like in point proceed Commissioning and to consider the work areas 11 1 1 Cleaning with cleaning products EFFECT CARELA UV CLEAR is a highly effective cleaner that was de...

Страница 26: ...lution filled and started the cleaning program Then drain the reactor and thoroughly rinse 12 Lamp disposal Used UV emitters belong into the professional disposal either on your valuable material yard or back to your specialized trade The UV reactor and the electric components are supplied to the respective recycling 13 Transportation and storage On receipt check all parts of the delivery immediat...

Страница 27: ...PG 15000 Header Ø 60 15100 Seals set Ø 60 FPM PTFE A48 11200 UV lamp HGA 200 4 W A48 13120 Quartz tubes 1200 A48 14014 Cap with PG SS A48 15100 Header Ø 68 SS A48 15101 Seals set Ø 68 FPM PTFE A20 A 48 60000 UV systems cleaning fluid 5 L 10999 Protective gloves for lamps and glass Cotton 14003 viewing window 1 4 14013 viewing window 1 14002 Vent and drain plug allen kay 6 1 4 21010 UV sensor stand...

Страница 28: ...28 14 1 1 Spare parts description Template for use when ordering replacement parts UV Plant type Device number ...

Страница 29: ...29 15 Operating log Date operation hours activities and controls Result remark ...

Страница 30: ...30 15 1 1 Notes ...

Страница 31: ...sous notre seule responsibilité que le s produit s repond ent aux directives suivantes 2014 35 EU 2014 35 EC 2014 35 CE 2014 30 EU 2014 30 EC 2014 30 CE Niederspannungsrichtlinie Low Voltage Directive Directive Basse Tension EMV Richtlinie EMC Directive Directive CEM Angewandte harmonisierte Normen und technischen Spezifikationen Applied harmonised standards and technical specifications Normes har...

Страница 32: ...max 16 A FI switch 0 03A recommended Grounding UV L1 1 2 5 6 U1 SUV13 Enter on off Alarm UV sensor UV Lamp HG 60 4 HG 80 4 HGA 120 4 HGA 200 4 Grounding reaktor Rel 1 Rel 2 Rel 3 Correct operation Alarm threshold overtravel UV lamp failure brown white green yellow ...

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