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Commissioning

Version: 2.7

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AG3210

9.1

Before operation

Checklist that helps to check important points before starting the op-
eration:

• Inspect the gear unit for damage

• Check mounting and alignment

• Tighten screw connections correctly

• Installing mechanical, thermal and electrical protective devices

9.2

During operation

Checklist that helps to check important points during operation:

• Check function and adjustment of attachments

• Observe information for environment and operation

• Check protective measures against moving and live parts

• Pay attention to unusual noise developments

• Always check gear unit surfaces and lines for dirt, leakages,

moisture or dust

• Check temperature development

• Check for lubricant leakage

• Observe recommended maintenance intervals

• Check function of safety devices

Содержание AG3210

Страница 1: ...Operating instructions EN AG3210 Economy planetary gear unit 8 9 2021 Version 2 7...

Страница 2: ......

Страница 3: ...al data 21 Definitions 21 Data for operation and environment 23 NP005 24 NP015 28 NP025 32 NP035 36 NP045 40 Scope of supply 43 Packaging 43 Transport and storage 44 Conditions 44 Transport 44 Long te...

Страница 4: ...Table of contents 4 Version 2 7 AG3210 Index 64...

Страница 5: ...T EtherCAT G EtherCAT G10 EtherCAT P Safety over EtherCAT TwinSAFE XFC XTS and XPlanar are registered and licensed trademarks of Beckhoff Automation GmbH The use of other brand names or designations b...

Страница 6: ...nullify the liability of Beckhoff Automation GmbH Co KG The following is excluded from the liability Failure to observe these operating instructions Improper use Use of untrained personnel Use of unau...

Страница 7: ...e German original Product properties Only the product properties specified in the current operating in structions are valid Further information given on the product pages of the Beckhoff homepage in e...

Страница 8: ...irements including all appli cable laws regulations provisions and standards Instructed person Instructed persons have a clearly defined task area and have been informed about the work to be carried o...

Страница 9: ...technical train ing They have an understanding of control technology and automa tion They are familiar with relevant standards and directives Quali fied electricians can independently recognize avoid...

Страница 10: ...ement The triangle indicates instructions that you should execute The bullet point indicates an enumeration The square parentheses indicate cross references to other text passages in the document The...

Страница 11: ...which you can view videos ani mations or other documents Internet access is required in order to use it You can read the QR code for example with the camera of your Smartphone or Tablet PC If your cam...

Страница 12: ...mises Hotline 49 0 5246 963 5000 Fax 49 0 5246 963 95000 E mail training beckhoff com Web www beckhoff de training 1 7 3Service The Beckhoff Service Center supports you with after sales services such...

Страница 13: ...he machine manufacturer must be read 2 1 1Before operation Protective equipment Do not remove or bypass any protective devices Check all protec tive devices before operation Make sure that all emergen...

Страница 14: ...nents off immediately if the temperature is too high Do not touch any moving or rotating components Do not touch any moving or rotating components Fasten all parts or components on the machine or plan...

Страница 15: ...Number Explanation 1 Gear housing 2 Holes for the output side 3 Feather key 4 Output shaft 5 Clamping hub 6 Holes for the motor attachment 7 Plug mounting hole 8 Clamping bolt 9 Holes for the motor a...

Страница 16: ...t overview 16 Version 2 7 AG3210 3 1Name plate 3 1 Number Explanation 1 Serial number 2 Lubrication 3 Gear unit type 4 Date of manufacture 5 Ratio 6 Combined motor 7 DataMatrix code 8 Country of manuf...

Страница 17: ...tion S Standard M Gear unit variant M Motor mounted gear unit F Gear unit version F Standard A HIGH TORQUE 1 No of stages 1 single stage 2 two stage 3 Ratio See documentation 1 Type of output 0 smooth...

Страница 18: ...nity to install the planetary gear units in a vari ety of ways in your machine or system The gear units are delivered in the M variant for motor attachment Adaptation to different motor types The plan...

Страница 19: ...defined by the type key and must be ordered sep arately The listed components cannot be retrofitted 3 4 1Feather key 3 4 1 A feather key transmits torque to an output element The gear units are avail...

Страница 20: ...s The performance data are limited and can be found in the chapter Technical data of this translation of the origi nal instructions Read the entire drive system documentation This translation of the o...

Страница 21: ...t is rele vant for dimensioning the gear unit Equivalent application torque T2_eq Nm The equivalent application torque describes the torque that is rele vant for the dimensioning of the gear unit Dime...

Страница 22: ...flange This distance acts as lever arm The lateral force generates a bending moment Maximum torque at the output T2a Nm Represents the maximum torque that can be transmitted by the gear unit This valu...

Страница 23: ...ce life of the products Environmental requirements Climate category 2K3 according to EN 60721 Ambient temperature during operation 15 C to 40 C extended temperature range Ambient temperature for trans...

Страница 24: ...1000 x during gear unit service life at T2a T2Emer maximum T2Emer permitted 26 Mean drive speed n1N rpm T1N 20 C ambient temperature 3800 4300 Maximum drive speed n1Max rpm 10000 No load running torqu...

Страница 25: ...RGENCY STOP torque T2Emer Nm 1000 x during gear unit service life at T2a T2Emer maximum T2Emer permitted 26 Mean drive speed n1N rpm T1N 20 C ambient temperature 4000 4300 Maximum drive speed n1Max rp...

Страница 26: ...o DIN 6885 A 4x4x14 Position Explanation Z A B Clamping hub diameter up to 11 mm C Clamping hub diameter up to 14 mm 1 Check motor shaft adaptation 2 Smallest or largest permissible motor shaft length...

Страница 27: ...x4x14 Position Explanation Z A B Clamping hub diameter up to 11 mm C Clamping hub diameter up to 14 mm 1 Check motor shaft adaptation 2 Smallest or largest permissible motor shaft length Longer motor...

Страница 28: ...88 67 EMERGENCY STOP torque T2Emer Nm 1000 x during gear unit service life at T2a T2Emer maximum T2Emer permitted 75 Mean drive speed n1N rpm T1N 20 C ambient temperature 3300 4000 Maximum drive spee...

Страница 29: ...mum torque T2a Nm HIGH TORQUE 62 67 67 62 67 EMERGENCY STOP torque T2Emer Nm 1000 x during gear unit service life at T2a T2E mer maximum T2Emer permitted 75 Mean drive speed n1N rpm T1N 20 C ambient t...

Страница 30: ...o DIN 6885 A 5x5x25 Position Explanation A B C Clamping hub diameter up to 14 mm D E Clamping hub diameter up to 19 mm 1 Check motor shaft adaptation 2 Smallest or largest permissible motor shaft leng...

Страница 31: ...x5x25 Position Explanation Z A B Clamping hub diameter up to 11 mm C Clamping hub diameter up to 14 mm 1 Check motor shaft adaptation 2 Smallest or largest permissible motor shaft length Longer motor...

Страница 32: ...Nm 1000 x during gear unit service life at T2a T2E mer maximum T2Emer permitted 190 Mean drive speed n1N rpm T1N 20 C ambient temperature 3100 3600 Maximum drive speed n1Max rpm 7000 No load running t...

Страница 33: ...Nm HIGH TORQUE 200 19 2 184 18 4 16 8 18 4 EMERGENCY STOP torque T2Emer Nm 1000 x during gear unit service life at T2a T2E mer maximum T2Emer permitted 190 Mean drive speed n1N rpm T1N 20 C ambient te...

Страница 34: ...o DIN 6885 A 6x6x32 Position Explanation C D E Clamping hub diameter up to 19 mm G H Clamping hub diameter up to 28 mm 1 Check motor shaft adaptation 2 Smallest or largest permissible motor shaft leng...

Страница 35: ...6x32 Position Explanation A B C Clamping hub diameter up to 14 mm D E Clamping hub diameter up to 19 mm 1 Check motor shaft adaptation 2 Smallest or largest permissible motor shaft length Longer motor...

Страница 36: ...TORQUE 488 EMERGENCY STOP torque T2Emer Nm 1000 x during gear unit service life at T2a T2Emer maximum T2Emer permitted 480 Mean drive speed n1N rpm T1N and 20 C ambient temperature 2300 2800 Maximum...

Страница 37: ...155 15 5 13 7 15 5 Maximum torque T2a Nm HIGH TORQUE 488 48 0 488 48 8 43 2 48 8 EMERGENCY STOP torque T2Emer Nm 1000 x during gear unit service life at T2a T2E mer maximum T2Emer permitted 480 Mean d...

Страница 38: ...DIN 6885 A 10x10x50 Position Explanation E G H Clamping hub diameter up to 28 mm I K Clamping hub diameter up to 38 mm 1 Check motor shaft adaptation 2 Smallest or largest permissible motor shaft len...

Страница 39: ...x10x50 Position Explanation C D E Clamping hub diameter up to 29 mm G H Clamping hub diameter up to 28 mm 1 Check motor shaft adaptation 2 Smallest or largest permissible motor shaft length Longer mot...

Страница 40: ...x during gear unit service life at T2a T2Emer maximum T2Emer permitted 4000 6000 Mean drive speed n1N rpm T1N 20 C ambient temperature 2000 2200 2300 2600 2500 3000 2900 3000 Maximum drive speed n1Max...

Страница 41: ...ther key according to DIN 6885 A 12x12x70 Position Explanation K Clamping hub diameter up to 38 mm 1 Check motor shaft adaptation 2 Smallest or largest permissible motor shaft length Longer motor shaf...

Страница 42: ...x12x70 Position Explanation E G H Clamping hub diameter up to 28 mm I K Clamping hub diameter up to 38 mm 1 Check motor shaft adaptation 2 Smallest or largest permissible motor shaft length Longer mot...

Страница 43: ...s the following items Gear units from the AG3210 series with packaging Short information Screws for fastening the gear unit to the motor or the machine are not included in the scope of delivery No mot...

Страница 44: ...ge only in a horizontal position Use of the vendor s original packaging 6 2Transport WARNING Do not move under suspended loads Use suitable means of transport and secure the gear unit against falling...

Страница 45: ...Without aids by hand in compliance with the legal requirements for the lifting of loads Using suitable transport slings on the gear unit with averaged center of gravity with sufficiently dimensioned...

Страница 46: ...are surfaces with corrosion protection Store the gear units in a horizontal position Failure to comply with the specified storage conditions and storage times may result in changes in the processed ma...

Страница 47: ...t on the flange for a longer period can penetrate the motor through capillary action In mounting position IM V1 liquid can escape If you do not observe the maintenance intervals the motor may overheat...

Страница 48: ...o called sweating can negatively affect the lifecycle of the gear unit 8 1General tightening torques 8 1 1Steel The specified tightening torques for nuts and bolts are mathematical values based on the...

Страница 49: ...802x AM803x M5 4 3 AM853x AM804x M6 7 3 AM854x AM805x M8 17 8 AM855x AM806x M10 35 AM856x AM807x M12 62 AM857x AM808x M14 115 8 1 3Stainless steel in steel The specified tightening torques for stainle...

Страница 50: ...om the AM8xxx series Requirements for the attachment of a motor to the gear unit Design B5 Concentricity and axial run out tolerance according to EN 50347 Smooth shaft Motor attachment if possible in...

Страница 51: ...Information on the screw sizes and tightening torques can be found in the table below Quality of clamping hub bolt strength class 12 9 Clamping hub diam eter mm Clamping screw H Width across flats mm...

Страница 52: ...nt components Centering and motor shaft Internal diameter of the clamping hub Spacer sleeve inside and outside In case of motor with feather key Remove feather key and insert half wedge 1 2 Remove the...

Страница 53: ...f there is a groove on the motor shaft it must be aligned with the slot in the spacer sleeve 1 2 Insert the motor shaft 1 into the clamping hub 2 Make sure that no gap is created between the motor and...

Страница 54: ...oothed belt pulleys without force on the output shaft and avoid mounting by driving or hammering on The gear unit can be damaged if stress occurs during mounting Seal any gap over a wide area when att...

Страница 55: ...e machine by screwing the correct bolts into the threaded holes 1 to 4 Make sure that the surface of the machine has a low roughness Attach the gear unit such that the plug screw faces downward and th...

Страница 56: ...the application of the components Example Limitation of rated motor current and peak motor current Calculation based on the rated motor current Standstill torque M0 of the motor 1 Nm Nominal torque T...

Страница 57: ...ces 9 2During operation Checklist that helps to check important points during operation Check function and adjustment of attachments Observe information for environment and operation Check protective...

Страница 58: ...rface and the gear unit as well as to leak tight ness problems Contamination dust or chips can have a negative effect on the func tion of the components In the worst case contamination can lead to fai...

Страница 59: ...g commission ing Thereafter Every three months Check tightening torques Fastening screw Gear unit housing During commission ing Thereafter Every three months Check tightening torques 10 2 1Lubrication...

Страница 60: ...otor Check the motor wiring Ensure sufficient cooling Replace the motor Ambient temperature too high Ensure sufficient cooling Increased operating noises Distorted motor mounting Contact Beckhoff Serv...

Страница 61: ...Risk of injury from leaking oil Prevent oil from leaking Soak up any leaked oil with approved binding agents Mark the danger spot Leaking oil can cause slips and falls resulting in serious or fatal in...

Страница 62: ...nd rechargeable batteries Batteries and rechargeable batteries may also be marked with the crossed out trash can symbol You must separate these compo nents from the waste and are legally obliged to re...

Страница 63: ...nd your request to info beckhoff com 13 2RoHS All homogeneous materials used in the gear unit fall below the pre scribed limit values of Directive 2011 65 EU Annex II The following table contains an o...

Страница 64: ...g options Feather key 19 Output elements Mounting 54 P Pictograms 10 R Reinigung Reinigungsstoffe 58 RoHS Proportional quantities of harmful substances 63 S Safety 13 De energized and voltage free con...

Страница 65: ......

Страница 66: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com ag3210...

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