Becker VARIAIR DIRECT SCREW 1500 Скачать руководство пользователя страница 3

 28100031

100  08/2017

Page:  3

Safety instructions

Please observe the regulations for the pre - 

vention of accidents VBG 16 Compressors, 

in particular paragraph III c “Assembly” and IV 

“Operation”, as well as VBG 4 “Electric machinery 

and Equipment”.

Changes of design or modifications to the pump are 

subject to prior permission by the factory.

Field of use

The unit is used to produce negative pressure 

(vacuum) or to generate pressure. 
The characteristics apply to heights of up to 800 m 

M.S.L. 
The pump is unsuitable for transporting toxic or 

combustible media.
The operation is only intended for normal atmos- 

pheric air.

Transportation and storing

Store the vacuum pump in a dry place and protect  

it from shower water.
Lift and transport it only by using the bracket.

Assembly

Take into consideration that the pump should be 

easily accessible for later maintenance work.
In unobstructed dimensions, the space between  

the rear wall of the pump and neighbouring walls  

should be at least 50 cm and 80 cm for the side  

walls to ensure the unimpeded circulation of air for  

cooling purposes. In order to be able to open the  

doors at the front a minimum space of 80 cm is  

required.
The permissible ambient temperature (5 °C. .. 40 °C) 

must be respected.
Take measures to reduce structure-borne noise on 

site. 
Make sure there is enough ventilation in the air intake 

area during pressure mode, because otherwise there 

is danger from a powerful vacuum pressure.

Installation

Be sure to have the right dimensions and clean  

pipes (no welding beads, chips or similar soiling).  

Use pipes whose minimal diameter corresponds to  

the nominal connection width of the air intake. In  

case the pipe length exceeds 2 m, choose the next  

bigger diameter.

Mount a compensator to avoid mechanical voltage  

on the suction side.
Keep connections free of oil, grease, water or other  

soiling.

Filling in oil

Use the oil brand 

BECKER LUBE G70

 

(or, alternatively, oil complying with ISO 

VG 68).

To fill in the oil, open the read plastic cap on the oil 

filler neck (figure 3).
Remove the protective caps at LA and SA (figure 1). 

 

Do not yet connect with the piping system.

Connecting the unit

Adhere to all the pertinent regulations in connecting 

the power supply. Observe EN60204 T1.
Have a specialist for electrical installations connect  

the unit in accordance with the connection diagram  

(in the terminal box), taking into account mains vol- 

tage, nominal current and frequency.

Start the motor briefly and check direction 

of rotation (arrow on housing). Change 

phase in case of a wrong direction of rotation. 
Avoid more than 10 switches per hour.
Direction of rotation of the components (Page 7).

Initial operation
Vacuum unit

Connect the suction line at SA (figure 1).

Do not choke or lock the air escape LA and do not  

use it as a compressed-air supply.

Pressure unit

Connect the pressure line at LA (Fig. 1).
Do not throttle or block the air vent SA or use as 

vacuum connection.
 

Maintenance

Regular maintenance work will help optimise the  

operating results of the pump. The intervals depend 

on the use and the ambient conditions.

Before starting the maintenance work 

disconnect the unit and be sure to prevent 

an unintended restart.

After switching off the pump, allow the 

device to cool down, because otherwise 

there is a risk of burns under the hood 

(outlet manifold) and at the pump outlet flange.

General recommendation: Work with gloves.

1. Operating instructions

Содержание VARIAIR DIRECT SCREW 1500

Страница 1: ...28100031100 08 2017 Page 1 Operating Manual DIN EN ISO 9001 001929 QM DIN EN ISO 9001 001929 QM...

Страница 2: ...roubleshooting 10 2 6 Parameter overview 13 3 Construction diagram 15 4 Figure 1 front view 17 5 Figure 2 interior view from front VADS 1500 45kW 18 6 Figure 3 interior view from right VADS 1500 45kW...

Страница 3: ...the nominal connection width of the air intake In case the pipe length exceeds 2 m choose the next bigger diameter Mount a compensator to avoid mechanical voltage on the suction side Keep connections...

Страница 4: ...of the set speed of rotation Vacuum revolutions 110 min 200 Hz max Pressure revolutions 80 min 165 Hz max Without SPS control Vacuum and pressure kept at a constant level by internal PI regulator Para...

Страница 5: ...up 19 or selection of parameters This data can be read out from menu group 19 Menu group is accessible by pressing the following combinations of keys a key Main Menu b key arrow up or arrow down The m...

Страница 6: ...the system pressure exceeds the upper threshold value set by the factory Oil circulation The oil cycle is protected by the following switches or auxiliary contacts 14 Oil level switch The oil level in...

Страница 7: ...s a prerequisite for this procedure please check the input voltage of the unit consuming component motor protection Europe USA switch 400V 50Hz 480V 60Hz PKZ no nominal current A nominal current A oil...

Страница 8: ...nitialisation will come up every time the unit is switched on Confirmation If all pre settings have been made in accordance with the table press the START key once to confirm your settings The message...

Страница 9: ...rdance with the methods stated below Motor contactor If a malfunction has occurred due to activation of a motor contactor an automatic restart will not occur until the switch is back in its starting p...

Страница 10: ...r fan Check oil cooler fan for short circuit Remove from ventilator Check settings of motor contactor Oil pump malfunction control contact motor shutdown and error voltage loss at F3 Check electric li...

Страница 11: ...al wiring Excess temperature oil 20 oil temperature switch shutdown and error Oil temperature above Check functioning of oil cooler fan message allowed maximum Lower refill oil check and clean filter...

Страница 12: ...value 1 Unit does not start up when Previous manual stop Press START key running in automatic SPS mode SPS release signal missing at clamp 18 Check the electric wiring of the release line or SPS sign...

Страница 13: ...21 mh_error h working hours of the motor level when the error occurred 19 22 f_error Hz frequency when the error occurred 19 23 U_error V mains voltage when the error occurred 19 24 I_error A current...

Страница 14: ...ality factor 19 37 internal nominal value mbar 200 1000 vacuum operation 1000 2000 pressure operation 19 38 process with without 1 without PI control 1 with PI control 19 39 Series Test 1 test operati...

Страница 15: ...xhaust air 10 Exhaust air silencer 11 Frequency inverter 12 Driving motor 13 Ball valve for oil drain 14 Oil level gauge glass oil level switch 15 Oil tank 16 Oil pump 16 M Motor of oil pump 17 Motor...

Страница 16: ...st air cooler 10 Exhaust air silencer 11 Frequency inverter 12 Driving motor 13 Ball valve for oil drain 14 Oil level gauge glass oil level switch 15 Oil tank 16 Oil pump 16 M Motor of oil pump 17 Mot...

Страница 17: ...28100031100 08 2017 Page 17 Pressure side LA Suction side SA Operating panel Main switch Figure 1...

Страница 18: ...ge 18 compressor oil pressure manometer oil filter with differential pressure switch oil pump relief valve oil level gauge glass MI ball valve for oil drain Figure 2 rotation direction pump VADS 1500...

Страница 19: ...28100031100 08 2017 Page 19 oil cooler fan suction filter Figure 3 oil filler neck VADS 1500 45 KW...

Страница 20: ...28100031100 08 2017 Page 20 pressure pipe magnetic bypass valve Figure 4 exhaust silencer VADS 1500 45 KW...

Страница 21: ...m Connection DN 150 PN 6 Abluftanschlu Exhaust Air Connection DN 150 PN 6 Verdichter Compressor VADS 1500 Liefermenge Free Air Flow 750 1200 m h Betriebsdruck Dauerbetrieb Operating Pressure Continuou...

Страница 22: ...Page 22 compressor oil pressure manometer oil filter with differential pressure switch oil pump relief valve oil level gauge glass ball valve for oil drain Figure 5 rotation direction pump VADS 1500 3...

Страница 23: ...28100031100 08 2017 Page 23 oil cooler fan suction filter Figure 6 oil filler neck VADS 1500 37 KW...

Страница 24: ...28100031100 08 2017 Page 24 exhaust pipe magnetic bypass valve VADS 1500 37 KW Figure 7...

Страница 25: ...back Lift the filter cap at the front and turn off the wing nut of the filter cartridge Mounting If possible this should be done by two people Place the filter cap exactly onto the O ring Make sure th...

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