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October 2020 – issue 1 

Page 

22 

of 

29 

 

ZERO EMISSION CITY BUS Owner’s 
Manual 

 

 

 

5A - General Knowledge

: 

Section 5 - General Maintenance 

The  vehicle  will  remain  in  good  operating  condition  as  long  as  the  correct  maintenance  and  operating  procedures  are 

followed. During maintenance, the vehicle should be parked on a level dry surface with the park-brake in the 

‘ON’ 

position; 

this  is to ensure the vehicle does not move. 

Note: 

If the vehicle operates under extreme conditions, (such as bad  roads, 

thick dust condition and frequent stop start operations), the maintenance interval should be reduced accordingly. Carefully 

clean all surrounding areas before adding fluids or changing parts. 

5B - Cleaning the vehicle: 

 

Be careful not to pollute or damage the environment when washing the vehicle. 

 

Ensure the correct concentrations of cleaning detergents are used. 

 

DO NOT wash the vehicle in direct sunlight. 

 

ENSURE water is not directed onto or into the air intake system as this can cause extensive engine damage. 

 

DO NOT spray high pressure water onto the radiator fins; or any Electronic Control Unit (ECU). 

 

5C - Maintaining the batteries: 

For up to date and correct battery maintenance information, please refer to the battery Supplier’s Operation Handbook. 

NOTE: If the vehicle is parked for a long period, more than a month, the batteries should be fully charged. It is 

recommended batteries are recharged every two months. This is to balance the voltage of each cell. 

5D – Motor and Inverter cooling system: 

Keep the outside of the radiator clean to enable a good air flow to pass through it. 

Use compressed air or water to clean the outside of the radiator. If there is hard scale on the radiator, steam can be used to 

blow and clean both sides. DO NOT USE HIGH PRESSURE CLEANERS ON THE RADIATOR FINS, WHICH MAY CAUSE 

DAMAGE. 

 

5E – Coolant: 

Note: ONLY the coolant recommended by the battery manufacturer MUST be used in the cooling system. 

 

 

5F - Rotation of the tyres 

(figure 25): 

To assist with tyre life, it is suggested to periodically rotate the RADIAL tyres according to the diagram below: 

 
 
 
 

 

Figure 25 

 
 
 
 
 

 

ROTATION OF THE RADIAL TYRES 

Содержание Zero Emission City Bus

Страница 1: ...October 2020 issue 1 Page 1 of 29 bcibus com au ZERO EMISSION CITY BUS Owner s Manual BCI Zero Emission City Bus OWNER S MANUAL Bus and Coach International Pty Ltd...

Страница 2: ...provide you with a more comfortable and safe service which will add value to your business Please ensure you operate and maintain the vehicle with care and attention BCI will not be responsible for a...

Страница 3: ...Pages 10 16 D Passenger Door Operating Instructions Page 17 E Emergency exits Page 18 Section 4 Startup and Driving A Routine Checks Before After Driving Page 19 B Checks Before After EveryOne Week D...

Страница 4: ...October 2020 issue 1 Page 4 of 29 Table of Contents continued ZERO EMISSION CITY BUS Owner s Manual Section 7 Trouble Shooting A Chassis Pages 27 28 B Body Page 28 C Electrical Equipment Page 29...

Страница 5: ...Product Warranty Please refer to the BCI Warranty Guide Booklet for further details Please ensure all users STRICTLY follow the Operating Instructions of the vehicle so that it is used and maintained...

Страница 6: ...se 6450 Front overhang 2750 Rear overhang 3280 Approach angle departure angle full load 8 8 2A 2 Vehicle Mass kg Body Mass approx Vehicle with 45 seats 12 700 Gross Vehicle Mass GVM 18000 Maximum axle...

Страница 7: ...ing 2B 4 Rear Axle Model Type ZF A132 with Knorr disc brakes 13 000 kg rating Final gear ratio 5 87 Brake type Pneumatic control braking system Knorr disc brakes 2B 5 Steering System Type Bosch 8098 s...

Страница 8: ...89V Configuration 12 packs in total 6 located on the roof and 6 at the rear below floor level 2C Body Structure 2C 1 Structure type Monocoque Body Frame 2C 2 Structure of the Vehicle Body The structur...

Страница 9: ...p to 45 seated passengers All seats are approved for public transportation and 2C 7 Interior trim The following items can be found inside the vehicle Driver s side sun visor electric front windshield...

Страница 10: ...he Driver s Seat whilst the vehicle is in motion 12 3B Steering wheel column adjustment Please refer to item 3C 6 7 page 15 With vehicle at normal pressure momentarily press switch and adjust steering...

Страница 11: ...re 6 This is located on the left side of the steering column Figure 5 Figure 6 Horn switch Push the button on the end of the indicator stalk to activate the horn release to turn off To spray water on...

Страница 12: ...2 position 2 lamp activation standing lights 3 position 3 main headlight activation Push button Figure 8 3C 3 2 Hill hold When stationary on an incline press switch to assist with maintaining a stable...

Страница 13: ...Saloon lights switch 1 2 3 4 5 6 3 Driver s light switch 4 School light switch 5 Lane departure switch 6 Rearview mirror heater switch 7 Steering column adjustment 8 Middle door button 9 Front door bu...

Страница 14: ...f 3C 5 7 3C 5 8 3C 5 9 Steering column adjustment With vehicle at normal pressure momentarily press switch and adjust steering wheel column position to suit Note there is a 3 second window to adjust t...

Страница 15: ...ver forward both are spring loaded 3C8 2 2 To apply the park brake pull the lever back until it locks into position if the lever springs forward it is not locked in position and the brakes are not app...

Страница 16: ...ing figure 17 17a Note Please refer to charging station operating manual for chargingprocedure It is a CCS2 charging socket for DC charging using an external charger compliant to IEC 61851 23 DC elect...

Страница 17: ...side of each door Figure 19a 3F 3 Passengers with wheelchairs prams There is a button figure 19c located on the right hand side of the front door Passengers press this button to alert the driver the...

Страница 18: ...truck with the emergency hammer in order to break the window Figure 20b The emergency window can be broken using the hammer located inside the vehicle NB All windows can be broken with the hammer 3G 2...

Страница 19: ...and dash mileage display function normally or not 4A 6 Discharge any water in the air tanks figure 21 Toggle the drain valve to dispel any grease dirt and water thoroughly from the air tanks If there...

Страница 20: ...eaches midway in the reservoir viewing mirror Some air may be drawn in during the pouring process it is important to turn the steering wheel to the two full lock positions several times so as to exhau...

Страница 21: ...e power steering DO NOT select neutral when coasting down hills as this is not only dangerous but can cause extensive damage to the motor Please note the following points for driving in winter conditi...

Страница 22: ...em as this can cause extensive engine damage DO NOT spray high pressure water onto the radiator fins or any Electronic Control Unit ECU 5C Maintaining the batteries For up to date and correct battery...

Страница 23: ...hecking of the fluid levels etc MUST be done in between these recommended services For buses operating under arduous conditions these service intervals must be reduced Confirm details from the Supplie...

Страница 24: ...ressures and tyres for damage 31 Check for any abnormal tyre wear 32 Check wheel nuts are secure 33 Lubricate all grease points accordingly 34 Check all chassis fastening points for looseness and wear...

Страница 25: ...sary LV System 3 Check battery terminals for corrosion and tension LV System 4 Check differential oil level 5 Check steering system for leaks damage and correct operation 6 Check steering system for w...

Страница 26: ...lights and stickers for wear and damage 39 Check operation of air conditioner 40 Replace air conditioner cabin filter 6C Recommendations for lubricants 6C 1 Choosing the lubricant according to the Sup...

Страница 27: ...ed and the door warning light on dash for open rear door is no longer illuminated Vehicle is not in N gear Select N on shift range selector Bus isolator switch has not been turned back ON Turn ON bus...

Страница 28: ...ts on tie rod ends or drag link Check and re tension as necessary Loose steering wheel retaining nut Re tension nut Uneven tyre wear Incorrect tyre pressures Check and reset tyre pressures Incorrect w...

Страница 29: ...is difficult to start The DCDC inside 4in1 box has been damaged Repair the DCDC The conditions of the power charging are not met Inspect the conditions or call service Lose of battery power The batter...

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