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October 2020 – issue 1 

Page 

19 

of 

29 

 

 

 

Section 4 - Startup and Driving 

ZERO EMISSION CITY BUS Owner’s 
Manual 

 

4A - Routine checks before and after driving

: 

The vehicle should be parked on level ground before carrying out the pre-driving checks. 

 

4A.1 - Check 

electrical appliances

: 

 

Check whether the power supply is ready: Switch on the power master switch (red one) on side console, then turn 

ignition key to ON. Instrument panel will be activated, and all information is shown in it. 

 

Check whether there are fault warnings in the instrument panel. If there are any faults, call service. 

 

Check whether various instruments operate normally, especially the front headlights, the indicator lamps, the braking 

lamps, the reversing lamp and the emergency hazard lamp. 

 

Check for damage to any lights, light bulbs and switches. 

 

Regularly clean the outside of the various lights and indicators to maintain clarity. 

 

4A.2 - Check 

the driver’s seat 

safety belt

: 

Check the seat belt buckle of the driver’s seat safety belt operates normally or not and ensure that the safety belt is tightly 

locked when buttoned up in the following cases: 

 

the body moves abruptly forward

; 

 

the vehicle brakes abruptly or accelerates suddenly 

 

4A.3 - Check, 

adjust and clean the rear-view mirror regularly 

 

4A.4 - Check various emergency apparatus

Such as the fire extinguisher, emergency exits 

 

4A.5 - Check 

whether the speedometer and dash mileage display function normally or not 

 

4A.6 - Discharge 

any water in the air tanks (figure 21): 

Toggle  the  drain  valve  to  dispel  any  grease,  dirt  and  water  thoroughly  from  the  air 

tanks. If there is too much  grease, dirt, or water in  the air tanks; check the air dryer 

cartridge as it may require replacement. As such, it is recommended that the air tanks 

be  checked  for  excess  water  every  two  weeks.  Pay  particular  attention  to  the  tank 

nearest the engine. 

Note: The air drier cartridge MUST be replaced at least once each year. 

Figure 21 

 
 
 
 

 

Pull  ring  downwards 

to dispel any residue 

from air tank 

 

4A.7 - Check 

whether the foot brake and the hand brake operate normally and if there are any leaks. 

 

 

4A.8 - Check 

the steering box free-play. Steering box free-play allowance should be in the range of ±10º. If the free-play is 

larger than these values, please drive to the nearest after-sales service center for adjustment. (The steering has a pneumatic 

steering box, push the steering wheel adjustment switch to reduce free-play, try to adjust within 5 seconds) 

 

4B - Checks before / after every one-week driving

: 

4B.1 - Check 

the wheels & tyres. Before driving the vehicle, please check the air pressure 

(760Kpa

) in the tyres, as well as 

for any damage to the tyres. Also, carefully check whether the wheel-nuts are securely fastened or not. 

Note: After a new  vehicle has been operated for about 50 km, re-check the wheel-nuts according to the specified 

torque (600Nm for steel rims and 550Nm for alloy rims). The sequence for fastening the wheel-nuts should conform 

to the cross-symmetrical one. 

Содержание Zero Emission City Bus

Страница 1: ...October 2020 issue 1 Page 1 of 29 bcibus com au ZERO EMISSION CITY BUS Owner s Manual BCI Zero Emission City Bus OWNER S MANUAL Bus and Coach International Pty Ltd...

Страница 2: ...provide you with a more comfortable and safe service which will add value to your business Please ensure you operate and maintain the vehicle with care and attention BCI will not be responsible for a...

Страница 3: ...Pages 10 16 D Passenger Door Operating Instructions Page 17 E Emergency exits Page 18 Section 4 Startup and Driving A Routine Checks Before After Driving Page 19 B Checks Before After EveryOne Week D...

Страница 4: ...October 2020 issue 1 Page 4 of 29 Table of Contents continued ZERO EMISSION CITY BUS Owner s Manual Section 7 Trouble Shooting A Chassis Pages 27 28 B Body Page 28 C Electrical Equipment Page 29...

Страница 5: ...Product Warranty Please refer to the BCI Warranty Guide Booklet for further details Please ensure all users STRICTLY follow the Operating Instructions of the vehicle so that it is used and maintained...

Страница 6: ...se 6450 Front overhang 2750 Rear overhang 3280 Approach angle departure angle full load 8 8 2A 2 Vehicle Mass kg Body Mass approx Vehicle with 45 seats 12 700 Gross Vehicle Mass GVM 18000 Maximum axle...

Страница 7: ...ing 2B 4 Rear Axle Model Type ZF A132 with Knorr disc brakes 13 000 kg rating Final gear ratio 5 87 Brake type Pneumatic control braking system Knorr disc brakes 2B 5 Steering System Type Bosch 8098 s...

Страница 8: ...89V Configuration 12 packs in total 6 located on the roof and 6 at the rear below floor level 2C Body Structure 2C 1 Structure type Monocoque Body Frame 2C 2 Structure of the Vehicle Body The structur...

Страница 9: ...p to 45 seated passengers All seats are approved for public transportation and 2C 7 Interior trim The following items can be found inside the vehicle Driver s side sun visor electric front windshield...

Страница 10: ...he Driver s Seat whilst the vehicle is in motion 12 3B Steering wheel column adjustment Please refer to item 3C 6 7 page 15 With vehicle at normal pressure momentarily press switch and adjust steering...

Страница 11: ...re 6 This is located on the left side of the steering column Figure 5 Figure 6 Horn switch Push the button on the end of the indicator stalk to activate the horn release to turn off To spray water on...

Страница 12: ...2 position 2 lamp activation standing lights 3 position 3 main headlight activation Push button Figure 8 3C 3 2 Hill hold When stationary on an incline press switch to assist with maintaining a stable...

Страница 13: ...Saloon lights switch 1 2 3 4 5 6 3 Driver s light switch 4 School light switch 5 Lane departure switch 6 Rearview mirror heater switch 7 Steering column adjustment 8 Middle door button 9 Front door bu...

Страница 14: ...f 3C 5 7 3C 5 8 3C 5 9 Steering column adjustment With vehicle at normal pressure momentarily press switch and adjust steering wheel column position to suit Note there is a 3 second window to adjust t...

Страница 15: ...ver forward both are spring loaded 3C8 2 2 To apply the park brake pull the lever back until it locks into position if the lever springs forward it is not locked in position and the brakes are not app...

Страница 16: ...ing figure 17 17a Note Please refer to charging station operating manual for chargingprocedure It is a CCS2 charging socket for DC charging using an external charger compliant to IEC 61851 23 DC elect...

Страница 17: ...side of each door Figure 19a 3F 3 Passengers with wheelchairs prams There is a button figure 19c located on the right hand side of the front door Passengers press this button to alert the driver the...

Страница 18: ...truck with the emergency hammer in order to break the window Figure 20b The emergency window can be broken using the hammer located inside the vehicle NB All windows can be broken with the hammer 3G 2...

Страница 19: ...and dash mileage display function normally or not 4A 6 Discharge any water in the air tanks figure 21 Toggle the drain valve to dispel any grease dirt and water thoroughly from the air tanks If there...

Страница 20: ...eaches midway in the reservoir viewing mirror Some air may be drawn in during the pouring process it is important to turn the steering wheel to the two full lock positions several times so as to exhau...

Страница 21: ...e power steering DO NOT select neutral when coasting down hills as this is not only dangerous but can cause extensive damage to the motor Please note the following points for driving in winter conditi...

Страница 22: ...em as this can cause extensive engine damage DO NOT spray high pressure water onto the radiator fins or any Electronic Control Unit ECU 5C Maintaining the batteries For up to date and correct battery...

Страница 23: ...hecking of the fluid levels etc MUST be done in between these recommended services For buses operating under arduous conditions these service intervals must be reduced Confirm details from the Supplie...

Страница 24: ...ressures and tyres for damage 31 Check for any abnormal tyre wear 32 Check wheel nuts are secure 33 Lubricate all grease points accordingly 34 Check all chassis fastening points for looseness and wear...

Страница 25: ...sary LV System 3 Check battery terminals for corrosion and tension LV System 4 Check differential oil level 5 Check steering system for leaks damage and correct operation 6 Check steering system for w...

Страница 26: ...lights and stickers for wear and damage 39 Check operation of air conditioner 40 Replace air conditioner cabin filter 6C Recommendations for lubricants 6C 1 Choosing the lubricant according to the Sup...

Страница 27: ...ed and the door warning light on dash for open rear door is no longer illuminated Vehicle is not in N gear Select N on shift range selector Bus isolator switch has not been turned back ON Turn ON bus...

Страница 28: ...ts on tie rod ends or drag link Check and re tension as necessary Loose steering wheel retaining nut Re tension nut Uneven tyre wear Incorrect tyre pressures Check and reset tyre pressures Incorrect w...

Страница 29: ...is difficult to start The DCDC inside 4in1 box has been damaged Repair the DCDC The conditions of the power charging are not met Inspect the conditions or call service Lose of battery power The batter...

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