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Operating Instructions

Safety I/O Terminals

SI4000 / SO4000

Dokument-Nr.: 5.08009.05

Baumüller Nürnberg GmbH

of 82

Inhaltsverzeichnis

6.2

Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.3

Installation of Bus Terminals on C mounting rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.3.1

Control cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.3.2

Mounting rail installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.4

Electrical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.4.1

Connections within a bus terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.4.2

Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.5

Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

7.1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.1.1

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.1.2

Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.1.3

Mechanical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.1.4

Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.1.5

SI4000 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.1.6

SO4000 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.1.7

Address settings on the safety terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.1.8

Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.2

Diagnostic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.2.1

Diagnostic LEDs SI4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.2.2

Diagnostic LEDs SO4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.3

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.4

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.4.1

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.4.2

Service life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

8 System validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.1

Function test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

9 Dismantling, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

9.1

Safety regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

9.2

Requirements of the personnel carrying out work . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

9.3

Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

9.4

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

9.5

Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

9.6

Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

9.7

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Appendix A - Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Appendix B - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

B.1

List of all accessory items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Appendix C - Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

C.1

Installation checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

C.2

Commissioning and validation checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Appendix D - Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

D.1

Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

D.2

Connection values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

D.3

Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Appendix E - Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

E.1

What is an EC directive? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

E.2

What the CE symbol indicates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Содержание SI4000

Страница 1: ... Instructions Read the Operating Instructions before beginning Language English Translation Document No 5 08009 05 Part No 422585 Status 11 03 2015 b maXX Systems Safety I O Terminals SI4000 SO4000 E 5 08009 05 ...

Страница 2: ... Baumüller Nürnberg GmbH Ostendstr 80 90 90482 Nürnberg Germany Tel 49 9 11 5432 0 Fax 49 9 11 54 32 1 30 E Mail mail baumueller de Internet www baumueller de ...

Страница 3: ... Appropriate use 15 3 4 Operator responsibility 17 3 5 Protective equipment 17 3 6 Personnel training 18 3 7 Personnel protective equipment 19 3 8 Special dangers 20 3 9 Firefighting 21 3 10 Electric safety 22 3 10 1 Notice on power supply 22 3 11 Safety equipment 22 3 12 Conduct in the event of danger and accidents 23 3 13 Signage 24 4 Functional Safety 25 4 1 Safety related parameters 25 4 2 Lif...

Страница 4: ...minals 47 7 1 8 Parameterization 48 7 2 Diagnostic 54 7 2 1 Diagnostic LEDs SI4000 54 7 2 2 Diagnostic LEDs SO4000 56 7 3 Troubleshooting 57 7 4 Maintenance 58 7 4 1 Cleaning 58 7 4 2 Service life 58 8 System validation 59 8 1 Function test 59 9 Dismantling storage 61 9 1 Safety regulations 61 9 2 Requirements of the personnel carrying out work 61 9 3 Decommissioning 61 9 4 Disassembly 61 9 5 Stor...

Страница 5: ...erating Instructions Safety I O Terminals SI4000 SO4000 Dokument Nr 5 08009 05 5 of 82 Inhaltsverzeichnis E 3 Definition of the term Declaration of Conformity 78 E 4 Declaration of Conformity 78 Index 81 ...

Страница 6: ...Operating Instructions Safety I O Terminals SI4000 SO4000 Dokument Nr 5 08009 05 Baumüller Nürnberg GmbH 6 of 82 ...

Страница 7: ...ified is a prerequisite for work safety Furthermore it is also necessary to comply with the local accident prevention legislation and general safety regulations applying to the device s field of application Read the Operation Manual completely in particular the chapter on safety instructions before beginning any work on the device The Operation Manual is a component of the product and must be kept...

Страница 8: ...jury and property damage DANGER notifies of an imminent dangerous situation which will lead to death or serious in juries if not avoided WARNING notifies of a potentially dangerous situation which can lead to death or serious in juries if not avoided CAUTION notifies of a potentially dangerous situation which can lead to minor or slight inju ries if not avoided NOTE notifies of a potentially dange...

Страница 9: ...ed the assembly or installation shall be accountable for damages occurring during assembly or connection 1 4 Preliminary information CAUTION The following shall apply if the document you are reading is designated as preliminary information This version pertains to preliminary technical information which the user of the de scribed devices and functions should receive ahead of time in order to be ab...

Страница 10: ...e documents Components from other manufacturers are built into the device Hazard evaluations for these bought in parts have been conducted by the applicable manufacturers The confor mity of the designs with the applicable European and national legislation has been de clared by the respective component manufacturers 1 7 Replacement parts WARNING Improper or defective replacement parts can lead to d...

Страница 11: ...tomer service Our customer service is available for technical support Information on the contact person responsible can be found at any time via telephone fax E mail or over the internet www baumueller de 1 11 Terms used The terms SI4000 for input terminal or SO4000 for output terminal are also used for the product Safety I O Terminals A list of the abbreviations used can be found in ZAppendix A A...

Страница 12: ...EN 61508 Parts 1 3 Functional safety of security related electric electronic and programmable electronic sys tems up to SIL 3 DIN EN ISO 13849 1 Safety related components of control units up to performance level e category 4 Additional standards Area of application 2006 42 EC machinery directive DIN EN 81 1 to the extent to which they may be applica ble EN 13243 to the extent to which they may be ...

Страница 13: ... devices during shutdown or use of the safety functions or failure to comply with the instructions of this handbook can lead to serious personal injury property damage or environmental harm for which Baumüller assumes no liability Baumüller control devices are developed manufactured and tested in compliance with the applicable safety standards They may only be used under the specified environmen t...

Страница 14: ...Operation Manual Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 Baumüller Nürnberg GmbH 14 of 82 ...

Страница 15: ...s and rebuilding of the device In order to avoid hazards and ensure optimum performance neither alterations additions nor rebuilding work may be conducted on the device unless explicitly authorized by the manufacturer 3 3 Appropriate use WARNING Caution Risk of injury Safety terminals may only be used for the purposes described below The safety terminals expand the application range of Baumüller b...

Страница 16: ...ic message from the SO4000 The test pulses of the SO4000 terminal outputs are not configurable and cannot be switched off The following modules were developed for these tasks m The SI4000 terminal is an input module with digital inputs m The SO4000 terminal is an output module with digital outputs These modules are suitable for operation with m Baumüller b maXX safe PLC m Baumüller ECK000 series b...

Страница 17: ...n addition to the work safety instructions in this Operation Manual the safety accident prevention and environmental protection regulations applicable to the area of application of this device must also be complied with In doing so the following applies in particular m The operator must inform himself of the applicable work safety regulations and addi tionally ascertain hazards arise through the s...

Страница 18: ...eration are specified in the Operation Manual m Operating personnel The drive system may only be operated by persons who have been trained instructed and authorized to do so Troubleshooting repairs cleaning maintenance and exchange may only be conduct ed by trained or instructed personnel These persons must be familiar with the Opera tion Manual and act according to it Commissioning and instructio...

Страница 19: ...fety in the work area Protective work clothes denotes tight fitting work clothing with low tear resistance tight sleeves and no pro truding parts It primarily serves in protecting from Do not wear any rings and necklaces Protective helmet for protection from falling and flying parts Safety shoes for protection from heavy falling parts Safety gloves to protect the hands from friction abrasions pric...

Страница 20: ...wer supply is damaged m Only allow the work to be conducted on the electrical system by qualified person nel m Turn the current off when conducting any work on the electrical system and secure it before turning it back on Dangers from re sidual energy DANGER Live threatening danger from electric current After the device has been disconnected from the mains live parts such as line con nectors may o...

Страница 21: ...tion m Do not open covers during operation m The mechanical residual energy depends on the application Powered parts will also keep rotating moving for a certain time after the power supply has been shut off Make sure to provide suitable safety equipment 3 9 Firefighting DANGER Live threatening danger from electric current Electric shock can occur if a conductive fire extinguishing medium is used ...

Страница 22: ... not exceeded and ensure so by additional measures if necessary 3 10 1 Notice on power supply WARNING Risk of injury from electric current Only devices which have a safe disconnection to the 230 volt mains may be connect ed to the control The power supply for generation the 24 volt supply must meet the requirements for PELV in accordance with EN 50178 3 11 Safety equipment WARNING Live threatening...

Страница 23: ... first aid kits blankets etc and fire extinguishers readily available m Instruct personnel in accident reporting first aid and rescue equipment In case of emer gency Act proper ly m Put the device out of operation immediately with the EMERGENCY STOP m Introduce first aid measures m Keep people out of the danger zone m Inform the supervisors at the site m Notify a doctor and or fire department m Cl...

Страница 24: ...ondi tion at all times Electric current Only qualified personnel may work in work spaces with this marking Unauthorized persons may not touch work equipment bearing this marking DANGER Live threatening danger from electric current Discharge time 1 minute Saved electric charge Therefore m Keep the discharge time of the capacitors in mind and do not touch live parts be forehand m Follow the commensu...

Страница 25: ...ated parameters of the safety I O Terminals will be described in the follow ing Safety related parameters of b maXX safe PLC and decentral components can be found in the applicable documentation The values specified here relate exclusively to the safety I O Terminals Parameters in accordance with IEC 61508 Meaning PFH 2 30 10 9 h for SI4000 PFH 1 73 10 9 h for SO4000 Probability of Failure per Hou...

Страница 26: ...e new condition can be established for the system CAUTION To ensure the safety related parameters specified above the safety control will have to be decommissioned and sent back to the manufacturer within not more than 20 years 4 2 Lifetime The safety terminal are designed for a service life of 20 years Due to the high diagnostic coverage within the lifecycle no special proof tests are re quired T...

Страница 27: ... 08009 05 27 of 82 4 4 3 Using of the terminals with b maXX safe PLC The tests of the b maXX safe PLC are carried out with the following terminal versions Test Version input termial SI4000 Version output terminal SO4000 Module test FSoE 1701 1404 Module test Motion Control 1701 1404 Environmental test 1701 1404 EMC test 1701 1404 System test 1701 1405 1406 The results only apply for the current te...

Страница 28: ...Using of the terminals with b maXX safe PLC Operation Manual Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 Baumüller Nürnberg GmbH 28 of 82 4 3 ...

Страница 29: ...odule 5 1 General description 5 1 1 SI4000 4 channel safety digital input terminal The SI4000 is a digital input terminal for sensors with floating contacts for 24 VDC The bus terminal has 4 fail safe inputs With two channel connection the SI4000 meets the requirements of IEC 61508 2010 SIL3 DIN EN ISO 13849 1 2008 Cat 4 PL e and UL 508 The bus terminal has the standard design of a Baumueller Bus ...

Страница 30: ...nel safety digital output terminal The SO4000 is a safe output terminal with digital outputs for connecting actuators con tactors relays etc with a maximum current 0 5 A 24 VDC The bus terminal has 4 fail safe outputs The SO4000 meets the requirements of IEC 61508 2010 SIL3 DIN EN ISO 13849 1 2008 Cat 4 PL e and UL 508 The bus terminal has the standard design of a Baumueller Bus Terminal ...

Страница 31: ... SO4000 Document no 5 08009 05 31 of 82 5 Figure 2 SO4000 safety output terminal 5 2 Appropriate use DANGER The safety I O terminals may only be used for the purposes described in ZAppropriate use from page 15 onward 5 3 Technical data See ZAppendix D Technical Data from page 71 onward ...

Страница 32: ...Manual Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 Baumüller Nürnberg GmbH 32 of 82 5 4 5 4 Dimensions 5 4 1 SI4000 Figure 3 Dimensions of SI4000 Width 12 mm side by side installation Height 100 mm Depth 68 mm ...

Страница 33: ...the Safety I O Terminals Operation Manual Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 33 of 82 5 5 4 2 SO4000 Figure 4 Dimensions of SO4000 Width 24 mm side by side installation Height 100 mm Depth 68 mm ...

Страница 34: ...Dimensions Operation Manual Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 Baumüller Nürnberg GmbH 34 of 82 5 4 ...

Страница 35: ... make sure that the electrical connection is not interrupted by insulation material m Inspect the tensile load capacity of the electrical terminal and screw connections m Make sure that the installation and cable routing are carried out in accordance with applicable standards and guidelines m Make sure that the system s environmental properties specified in Appendix ZD 3 1 on page 74 are not excee...

Страница 36: ...berg GmbH 36 of 82 6 3 6 3 Installation of Bus Terminals on C mounting rails DANGER Danger from electricity Set the bus system into a safe powered down state before starting installation dis assembly or wiring of the Bus Terminals 6 3 1 Control cabinet The safety I O terminals must be installed in a control cabinet or terminal box with IP54 protection class according to IEC 60529 as a minimum 6 3 ...

Страница 37: ...nting rail first and then pushed together with out slot and key the connection will not be operational When correctly assembled no significant gap should be visible between the housings During the installation of the Bus Terminals the locking mechanism of the terminals must not come into conflict with the fixing bolts of the mounting rail 6 4 Electrical installation 6 4 1 Connections within a bus ...

Страница 38: ... the power contacts and thus represent the start of a new supply rail PE power contact The power contact labeled PE can be used as a protective earth For safety reasons this contact mates first when plugging together and can ground short circuit currents of up to 125 A CAUTION Danger from damage of the terminal Note that for reasons of electromagnetic compatibility the PE contacts are capaci tativ...

Страница 39: ...e wire can now be inserted into the round terminal opening without any force 3 The terminal closes automatically when the pressure is released holding the wire se curely and permanently Wire cross section 0 08 bis 2 5 mm Strip length 8 mm 6 5 Power supply The supply connections Vk for the module electronics I O bus and supply connections for the field devices power contacts of a terminal block are...

Страница 40: ... must be connected with each other via a low impedance connection see Figure This also includes the ground connection of the I O bus power supply of the higher level Fieldbus Coupler Power supply Operation Manual Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 Baumüller Nürnberg GmbH 40 of 82 6 5 Figure 7 Power supply of the terminal blocks ...

Страница 41: ...hat a machine system or safety device may not behave as it is intended to m Never leave the system unsupervised during commissioning with manually set variables in debug mode forcing The important safety functions may not be ac tive in this form of operation Make sure that no one enters the danger zone m If changes or expansions are conducted during the commissioning process the ef fects on the be...

Страница 42: ...ty I O terminals are only transported and stored un der the specified environmental conditions see ZAppendix D Technical Data from page 71 onward 7 1 3 Mechanical installation DANGER Danger from electricity Set the bus system into a safe powered down state before starting installation dis assembly or wiring of the Bus Terminals 7 1 3 1 Control cabinet The safety I O terminals must be installed in ...

Страница 43: ...l Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 43 of 82 7 7 1 5 SI4000 pin assignment Figure 8 SI4000 Clamping point Input Signal 1 1 Input 1 2 Input 1 3 3 Input 3 4 Input 3 5 2 Input 2 6 Input 2 7 4 Input 4 8 Input 4 ...

Страница 44: ... apply for the current device hardware version at the time of testing The tests were carried out in a laboratory environment Modifications of these products cannot be considered here If you are unsure please test the hardware together with the safety ter minal Manufacturer Type Comment SICK C4000 Safety light curtain Wenglor SG2 141S045C1 Safety light grids Leuze lumiflex ROBUST 42 43 44 Safety li...

Страница 45: ... SO4000 pin assignment Figure 9 SO4000 Clamping point Input Signal 1 not used no function 2 positive power contact 3 negative power contact 4 not used no function 5 not used no function 6 positive power contact 7 negative power contact 8 not used no function 1 1 Output 1 2 Output 1 3 3 Output 3 4 Output 3 ...

Страница 46: ...rt lock Beckhoff KL2964 Three channel contact extension with feedback Siemens SIRIUS series S00 3RT1016 1BB42 Contactor Telemecanique LP1K09 Contactor Dold LG5929 54 100 Extension module with floating contacts The tests were carried out as function tests only The information provided in the respec tive manufaturer documentation remains valid NOTICE Recommended protective circuits We recommend R C ...

Страница 47: ... Dip switch on the left hand side of the safety terminal Addresses between 1 and 1023 are available Dip switch Address 1 2 3 4 5 6 7 8 9 10 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF 0 ON OFF OFF OFF OFF OFF OFF OFF OFF OFF 1 OFF ON OFF OFF OFF OFF OFF OFF OFF OFF 2 ON ON OFF OFF OFF OFF OFF OFF OFF OFF 3 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF 4 ON OFF ON OFF OFF OFF OFF OFF OFF OFF 5 OFF ON ON OFF O...

Страница 48: ...channel 2 active not active Channel 3 Activation of channel 3 active not active Channel 4 Activation of channel 4 active not active Sensor test channel 1 The clock signal for connection Input1 is checked at connection Input1 active not active Sensor test channel 2 The clock signal for connection Input2 is checked at connection Input2 active not active Sensor test channel 3 The clock signal for con...

Страница 49: ...ted to the SI4000 Parameter To connect these sensors please set the following parameters for the SI4000 in ProMaster m Connect the two sensor signals either to channels 1 and 2 or channels 3 and 4 and activate the two channel evaluation for the two inputs used m Set the SI4000 sensor test for the two inputs used to not active Channel 3 and 4 For two channel evaluation inputs 3 and 4 must have the ...

Страница 50: ... Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 Baumüller Nürnberg GmbH 50 of 82 7 1 7 1 8 3 SO4000 parameter overview PrmName Meaning Values S_Address Dip switch address 1 to 1023 Channel 1 Activation of channel 1 active not active Channel 2 Activation of channel 2 active not active Channel 3 Activation of channel 3 active not active Channel 4 Activation of channel 4 active not active ...

Страница 51: ...figuration of the safety SI4000 Parameter in ProSafety Figure 11 ProSafety h Switch to Bus Configuration with the mouse and mark the Local I O module SI4000 The field Safety parameter will be opened Here you can configure the SI4000 specific safety parameter such as Watchdog time Activation test pulse and so on ...

Страница 52: ...erg GmbH 52 of 82 7 1 7 1 8 5 Configuration of the safety SO4000 Parameter in ProSafety Figure 12 ProSafety h Switch to Bus Configuration with the mouse and mark the Local I O module SO4000 The field Safety parameter will be opened Here you can configure the SO4000 specific safety parameter Watchdog time ...

Страница 53: ...ed to the safety device has occurred saved display Bit 3 0 An error has not occurred 1 An error related to the safety device has occurred current display Bit 4 0 Safe parameter download to the safety device not active 1 Safe parameter download to the safety device active Bit 5 0 Safety communication in another status 1 Safety communication running to the safety device in FailSafeData status Bit 6 ...

Страница 54: ...ng with 2 flash pulses Error in I parameter Individual parameter rapid flickering alternating with 3 flash pulses Waiting for S and I parameter rapid flickering alternating with 4 flash pulses S and I parameter correct Waiting for first host message rapid flickering alternating with 5 flash pulses Watchdog error rapid flickering alternating with 6 flash pulses CRC error rapid flickering alternatin...

Страница 55: ...g codes µC1 Lit off µC2 In the event of a fault the Diag 4 LED indicates the type of error through flashing codes The flashing codes are structured as follows Flashing sequence Meaning Rapid flickering Start of flashing code First slow sequence Error code Second slow sequence Error code argument Figure 14 Blinking sequence Count the number of flash pulses after the rapid flickering sequence m duri...

Страница 56: ...ag 2 red The Diag 2 LED indicates the state of the digital outputs Flashing Code Meaning rapid flickering alternating with 1 flash pulse Output 1 Open load or current below mini mum value of 20 mA or current above maximum value of 500 mA rapid flickering alternating with 2 flash pulses Output 2 Open load or current below mini mum value of 20 mA or current above maximum value of 500 mA rapid flicke...

Страница 57: ...onization in all b maXX 5000 controllers there is no automatic setting as the EtherCAT slave is permanently integrated in the controller The device is delivered as single device without a configured bus connection m Check grounding at the machine m Regard EtherCAT cabling sequence by starting from the EtherCat master for ex ample if b maXX 5000 controllers are integrated Cable of EtherCAT master C...

Страница 58: ...rd If the terminal is operated outside the permitted temperature range it will switch to global fault state 7 4 1 Cleaning Protect the safety terminal from unacceptable soiling during operation and storage If the safety terminals were subjected to unacceptable soiling they may no longer be op erated WARNING Have soiled terminals checked Cleaning of the safety terminal by the user is not permitted ...

Страница 59: ...roduced in Ap pendix ZC 2 Commissioning and validation checklist on page 69 Conduct the validation of the system in accordance with this checklist and document the proce dure accordingly m Make sure that operating personnel has been instructed in the handling of the con trol system 8 1 Function test The function test is a major part of the validation of the entire system The function test is used ...

Страница 60: ... the expected function Also check whether the evaluation of multi channel safety components is con ducted in a multi channel manner 3 Only connect the actuators and drives to the safe output terminals once no errors have been detected in the inspection of the logic circuit 4 Conduct a complete function test with all sensors initiators switches actuators and drives To conduct the function tests tri...

Страница 61: ...ulations for commissioning apply analogously to dismantling 9 2 Requirements of the personnel carrying out work The personnel that carries out dismantling must have the necessary knowledge and have been trained appropriately to carry out this work Choose these persons such that they understand and can apply the safety instructions printed on the unit and parts of it and on the connections 9 3 Deco...

Страница 62: ...om the mounting rail 9 5 Storage conditions Store the terminals in suitable packaging according to the storage conditions in ZAppendix D Technical Data from page 71 onward 9 6 Recommissioning If you want to recommission the terminals observe the information in Storage Condi tions in ZAppendix D Technical Data from page 71 onward Then carry out ZAssembly and Installation from page 35 onward again 9...

Страница 63: ... Safety over Ether CAT HFT Hardware Failure Tolerance I O Input Output I O bus Bus between b maXX safe PLC and the modules right of the PLC and or power supply LED Light emitting diode MTTFd Mean Time To Failure PFD Probability of Failure on Demand PFH Probability of Failure per Hour PLC Process loop control stored Pro gram Control SPS RAM Random Access Memory ROM Read Only Memory SFF Safe Failure...

Страница 64: ...Operation Manual Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 Baumüller Nürnberg GmbH 64 of 82 A ...

Страница 65: ...sts all accessory items which are available from Baumüller Nürnberg GmbH for the safety I O terminals If you have enquiries or suggestions on the accessory items the Baumüller product man agement will be glad to assist you B 1 List of all accessory items At the moment there are no accessories available for the I O terminals ...

Страница 66: ...List of all accessory items Operation Manual Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 Baumüller Nürnberg GmbH 66 of 82 B 1 ...

Страница 67: ... C 1 Installation checklist Serial no Requirement Fulfilled Remarks Yes No 1 Installation 1 1 Has it been ensured that there are no short circuits from the wiring of the input and out put terminals 1 2 Has it been ensured that the safety switch devices have not been bypassed as a result of wiring errors 1 3 Has a wiring inspection in accordance with the installation plan been conducted 1 4 Are all...

Страница 68: ...nducted 1 9 Have the required installation spacings to other components been complied with 1 10 Do the components meet the environmental conditions prevailing in the application 1 11 Does the system fulfil the required type of protection 1 12 Is degree of pollution 2 complied with 1 13 Is the system protected against corrosive substances Date Name Signature Serial no Requirement Fulfilled Remarks ...

Страница 69: ... been ensured that all safe communi cation participants of a system have a unique safe device address This also applies to participants belonging to different safety controls if the controls are connected to one another via gateways such as ether net 2 2 Has a complete function test been con ducted and documented 2 3 Has the operating personnel been instructed in the handling of the control sys te...

Страница 70: ...Commissioning and validation checklist Operating Instructions Safety I O Terminals SI4000 SO4000 Dokument Nr 5 08009 05 Baumüller Nürnberg GmbH 70 of 82 C 2 ...

Страница 71: ...us connection depending on fieldbus Power contacts up to 3 blade spring contacts Current load 10 A Nominal voltage depends on bus terminal type D 2 Connection values Product name SI4000 Number of inputs 4 Number of outputs 0 Status display 4 one green LED per output Response time read input write to I O bus typical 4 ms maximum see fault response time Fault response time watch dog time adjustable ...

Страница 72: ...erating conditions isolation checked with 500 VDC Permissible contamination level Contamination level 2 see chapter ZCleaning on page 58 Unacceptable operating conditions Safety terminals must not used under the following operating conditions m under the influence of ionising radiation m in corrosive environments m in an environment that leads to unacceptable soil ing of the bus terminal Shocks 15...

Страница 73: ...ecked with 500 VDC Permissible contamination level Contamination level 2 see chapter ZCleaning on page 58 Unacceptable operating conditions Safety terminals must not used under the following operating conditions m under the influence of ionising radiation m in corrosive environments m in an environment that leads to unacceptable soil ing of the bus terminal Vibration shock resistance conforms to E...

Страница 74: ...issable air pressure operation storage transport 750 hPa to 1100 hPa Product SO4000 Permissible ambient temperature operation 0 C 55 C Permissible ambient temperature transport and storage 25 C 70 C Permissible relative air humidity 95 non condensing Climate class according to EN 60721 3 3 3K3 Permissable air pressure operation storage transport 750 hPa to 1100 hPa D 3 2 Mechanical properties Prod...

Страница 75: ...conforms to EN 50022 with lock Attachable by double slot and key connection Weight approx 100 g Technical Data Operating Instructions Safety I O Terminals SI4000 SO4000 Dokument Nr 5 08009 05 75 of 82 D D 3 3 EMC properties Product SI4000 and SO4000 EMC resistance burst conforms to EN 61000 6 2 ESD emission conforms to EN 61000 6 4 ...

Страница 76: ...Operating conditions Operating Instructions Safety I O Terminals SI4000 SO4000 Dokument Nr 5 08009 05 Baumüller Nürnberg GmbH 76 of 82 D 3 ...

Страница 77: ... marking symbolizes conformity to all the obligations incumbent on manufac turers for the product by virtue of the Community directives providing for its affixing b The CE marking affixed to industrial products symbolizes the fact that the natural or legal person having affixed or been responsible for the affixing of the said marking has verified that the product conforms to all the Community tota...

Страница 78: ...quirements of 2014 30 EU EMC Directive by satisfying the requirements of the harmonized standard EN 61000 6 2 and EN 61000 6 4 To enable you to market your machine within the EU you must be in possession of the following m Conformity mark CE mark m Declaration s of Conformity regarding the directive s relevant to the machine E 3 Definition of the term Declaration of Conformity A Declaration of Con...

Страница 79: ... of this declaration of EC conformity without notice Actual valid edition on request Standard Title EN 61508 1 2010 Functional safety of security related electric electronic and programmable electronic systems Part 1 General requirements EN 61508 2 2010 Functional safety of security related electric electronic and programmable electronic systems Part 2 Requirements for electrical electronic progra...

Страница 80: ...Declaration of Conformity Operation Manual Safety I O Terminals SI4000 SO4000 Document no 5 08009 05 Baumüller Nürnberg GmbH 80 of 82 ...

Страница 81: ... F Firefighting 21 Function test 59 G General description SI4000 29 SO4000 30 H Hardware Failure Tolerance 25 L Limitation of liability 9 Low Voltage Directive 77 M Mean Time To Failure MTTFd 26 Mechanical properties 74 O Operating personnel 18 P Parameter overview SI4000 48 SO4000 50 PE power contact 38 Personnel protective equipment 19 Pin assignment SI4000 43 SO4000 45 Power supply 39 Preface 7...

Страница 82: ...Operating Instructions Safety I O Terminals SI4000 SO4000 Dokument Nr 5 08009 05 Baumüller Nürnberg GmbH 82 of 82 Stichwortverzeichnis ...

Страница 83: ......

Страница 84: ...by our permanent change management system Note that all the data numbers information that are quoted are current values at the time of printing This information is not legally binding for dimensioning calculation and costing Before using the information listed in these Operating Instructions as the basis for your own calculations and or applications make sure that you have the latest most current ...

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