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Instruction handbook BUM 60 / BUS 60

Document No.: 5.01032.05

Table of Contents

1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1

Information on the instruction handbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2

Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.3

Limitation of liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.4

Copyright protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.5

Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.6

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.7

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.8

Guarantee provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.9

Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.10

Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1

Contents of the instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2

Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3

Usage for the intended purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4

Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.5

Protective devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.6

Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.7

Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.8

Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.9

Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.10

Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.11

Conduct in case of danger or accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.12

Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.2

Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3

Operating requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3.1

System types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3.2

Requirements to the energy supply / supply system . . . . . . . . . . . . . . . . . . . . . . . . 25

3.3.3

Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.4

Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4 Design and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.1.1

Description of function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.1.2

Block diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Содержание BUM 60

Страница 1: ...tion handbook Read the Instruction handbook before starting any work Language English Translation Document No 5 01032 05 Part No 343509 Status 2013 03 13 Mono Power Unit Power Module BUM 60 BUS 60 E 5 01032 05 ...

Страница 2: ...omments so that we can take them into account and include them when transitioning from the preliminary information to the final information as reviewed by Baumüller The conditions stipulated in the following section under Obligatory are invalid in case of pre liminary information Obligatory These Instruction handbook are a part of the equipment machine These Instruction hand book must be available...

Страница 3: ...e device 11 2 3 Usage for the intended purpose 12 2 4 Responsibility of the operating company 13 2 5 Protective devices 13 2 6 Training of the personnel 14 2 7 Personal protective equipment 15 2 8 Special hazards 16 2 9 Fire fighting 17 2 10 Safety equipment 18 2 11 Conduct in case of danger or accidents 18 2 12 Signs and labels 19 3 Technical Data 23 3 1 Dimensions 23 3 2 Weight 24 3 3 Operating ...

Страница 4: ... Protection of the device and the cable 46 7 6 PE connection and RCD compatibility 46 7 7 Installation requirements with regard to EMC 46 7 8 Operating sequence of installation 48 7 9 Connection diagrams 49 7 9 1 Connection diagram BUM 60 49 7 9 2 Connection diagram BUS 60 50 7 10 Connection information 51 7 11 Terminal and pin assignments 53 7 11 1 Power terminals 53 7 11 2 Pin assignment 54 7 12...

Страница 5: ...nts to the executing personnel 66 10 3 Shutdown 66 10 4 Demounting 66 10 5 Storage conditions 67 10 6 Recommissioning 68 11 Disposal 69 11 1 Safety notes 69 11 2 Disposal facilities authorities 71 Appendix A Abbreviations 73 Appendix B Declaration of Conformity 75 B 1 Declaration of conformity 75 Table of Figures 77 Index 79 Overview of Revisions 81 ...

Страница 6: ...Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 6 of 82 Table of Contents ...

Страница 7: ...d safety notes and procedural instructions Additionally the valid accident prevention regulations and general safety regulations applicable to the scope of application the device must be complied with Read the instruction handbook particularly the safety notes chapter completely before begin ning any work on the device The instruction handbook is part of the product and must be kept accessible to ...

Страница 8: ...dents personal injury and material damage DANGER points out an immediately dangerous situation that will lead to severe injuries or death if not avoided WARNING points out a potentially dangerous situation that could lead to severe injuries or death if not avoided CAUTION points out a potentially dangerous situation that could lead to minor or slight inju ries if not avoided NOTICE points out a po...

Страница 9: ...mental or local regulations concerning the dimensioning and protection of conductors grounding disconnec tors overcurrent protection etc The person who carried out the mounting or installation is liable for any damage incurred when assembling or connecting the device 1 4 Copyright protection The instruction handbook must be treated confidentially It is to be used exclusively by person nel who work...

Страница 10: ...ts The devices described herein may only be operated in accordance with the stipulated methods procedures and conditions Anything else not presented here including the operation of devices in mounted positions is not permitted and must be cleared with the plant on a case by case ba sis If the devices are operated in any other manner than as described within these instruction handbook then all guar...

Страница 11: ...tasked with performing work on or with the device must have read and un derstood the instruction handbook before working with the device This also applies if the person involved with this kind of device or a similar one or has been trained by the manufacturer 2 2 Changes and modifications to the device In order to prevent hazards and to ensure optimum performance no changes additions or mod ificat...

Страница 12: ...device compliant with its intended purpose m Observe all specifications of these instruction handbook m Ensure that only qualified personnel work with on this device m When configuring ensure that the device is always operated within its specifica tions m Mount the device on a wall that can sufficiently bear the load m The device must always be operated within a control cabinet m Ensure that the p...

Страница 13: ...ction handbook for operation of the device m These instruction handbook must be kept accessible to personnel working with the device at all times in the immediate vicinity of the device m The specifications of the instruction handbook must be adhered to completely and without ex ception m The device may only be operated in a technically faultless and operationally safe condition 2 5 Protective dev...

Страница 14: ...ed n Troubleshooting maintenance cleaning maintenance and replacement may only be per formed by trained or familiarized personnel These persons must be familiar with the in struction handbook and act accordingly n Initial operation and familiarization may only be performed by qualified personnel m Qualified personnel n Electrical engineers authorized by Baumüller Nürnberg GmbH and qualified electr...

Страница 15: ...st be observed Protective work clothing should be snug fitting work clothes with low tearing resistance narrow sleeves and with no extending parts It serves to primarily protect against No rings or chains should be worn Hard hat to protect against falling down and flying around objects Safety shoes to protect against heavy objects falling down Protective gloves to protect hands against friction ab...

Страница 16: ...allow work on the electrical system to be performed by qualified personnel m Switch off the current when any kind of work is being performed on the electrical system and ensure safety before switching on again Dangerfrom residual en ergy DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the system discharge time of the device with the longest DC link disc...

Страница 17: ...any covering during operation m The amount of residual mechanical energy depends on the application Powered components still turn move for a certain length of time even after the power supply has been switched off Ensure that adequate safety measures are taken 2 9 Fire fighting DANGER Risk of fatal injury from electrical current There is a risk of electric shock if an electrically conductive fire ...

Страница 18: ... safety equipment in good working order and properly installed 2 11 Conduct in case of danger or accidents Preventive measures m Always be prepared for accidents or fire m Keep first aid equipment e g first aid kits blankets etc and fire extinguishers readily ac cessible m Familiarize personnel with accident alarm first aid and rescue equipment And if some thing does happen re spond prop erly m St...

Страница 19: ...orized persons may not touch working materials marked correspondingly DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the system discharge time of the device with the longest DC link discharge time Therefore m Do not touch electrically live parts before taking into account the discharge time of the capacitors m Pay attention to the corresponding notes o...

Страница 20: ...Signs and labels Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 20 of 82 2 12 Figure 1 Signs ...

Страница 21: ...54 B 001 VC 0E 0001 0014 0000 Eing 3x400 480V AC 10 50 60 Hz Ausg 3x0 380V AC 3x12 Aeff 0 300Hz BA GKB 200 2e Ser Nr 123456789 Art Nr 00376239 Safety Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 21 of 82 2 Figure 2 Type plate ...

Страница 22: ...Signs and labels Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 22 of 82 2 12 ...

Страница 23: ...sion drawings show the main dimensions of the devices By means of the dimension drawings the space requirements within the control cabinet are determined The di mension drawings in ZDrilling patterns from page 40 must be used in order to do the required drillings segments NOTE All dimensions in mm Figure 3 Dimensions ...

Страница 24: ...connected via the protective conductors and PE conductors with this point m The TT system has a directly grounded point system grounding The cabinet of the electrical installation is connected with grounding electrodes The grounding electrodes are separated from system grounding m The IT system has no direct connection between the active conductors L1 L2 L3 N and grounded parts PE The cabinet of t...

Страница 25: ... supply voltage EN 61800 3 chap 5 2 1 class 3 THDU b 10 Unbalanced power supply voltage EN 61000 2 4 tab 1 class 3 max 3 Voltage variations fluctuations EN 61200 2 4 class 3 10 10 to 15 at a period of b 1 min Control voltage 2 UDC EN 61131 2 1994 table 7 24 V 10 supply system 1 Rated voltage is 400 V With lower supply voltages the output power of the device is reduced 2 The control voltage must ac...

Страница 26: ...o condensation and absolute humidity 1 g m3 to 25 g m3 Ionizing and non ionizing radiation measurable range 1 The environmental temperature is measured as follows y determine several measurement points that cover the entire marked range with a space of 10 cm y measure the temperature at this measurement points The highest value represents the environmental temperature 2 Loading values in dependenc...

Страница 27: ...µF Switch on Ready for operation after 1 5 s Frequency to switch on power sup ply 12 unlimited Output voltage 9 10 3 x 0 VAC 95 of input voltage Output power 3 10 2 kVA 2 kVA 4 5 kVA 4 5 kVA 6 kVA 8 kVA Typical motor power 3 1 1 kW 1 1 kW 2 25 kW 2 25 kW 3 kW 4 5 kW Rated output current 4 5 10 11 3 Aeff 3 Aeff 6 Aeff 6 Aeff 8 Aeff 12 Aeff Peak output current 4 5 6 10 6 Aeff 6 Aeff 12 Aeff 12 Aeff ...

Страница 28: ...in the table below In the table below we have listed UL approved fuses and fuses that are not UL approved Please observe that the listed fuses are of different design and that you have to use corresponding fuse carriers Not all fuses listed below can be inserted into the above listed fuse carrier from Baumüller Bussmann 00 16A 690V 170M2692 20A 690V 170M2693 25A 690V 170M2694 32A 690V 170M2695 40A...

Страница 29: ...pacitor is high if the device operates at full capacity The current can be reduced by connecting ahead a commutating induc tance accordingly the DC link capacitor load is reduced and therefore is heated up to a lesser extent and a longer live cycle of the DC link capacitors can be expected than by operating the device on the power limit without using a commutating choke Technical Data Instruction ...

Страница 30: ...Electrical data Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 30 of 82 3 4 ...

Страница 31: ...or closed loop control All V controller com binations up to three printed circuit levels can be used HINWEIS The controller is fitted as plug in card and the description which is available sepa rately contains the respective properties and technical data The single power unit BUM 60 consists of the feed current converter on the power supply side and the motor end inverter The power module BUS 60 c...

Страница 32: ... the starting current is limited by a resistor f Ballast circuit In certain operation modes feeds the motor energy to the unit This energy is stored and leads to a higher DC link voltage To avoid reaching the over voltage switch off threshold the feed back energy is transformed to heat in an internal or external ballast resistor f Motor end inverter The motor end inverter comprises the IGBT power ...

Страница 33: ...Design and Operation Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 33 of 82 4 4 1 2 Block diagrams Figure 4 Block Diagram BUM 60 XX XX 54 X XXX ...

Страница 34: ...General Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 34 of 82 4 1 Figure 5 Block diagram BUS 60 XX XX 54 X XXX ...

Страница 35: ...e by trained personnel m Contact Baumüller Nürnberg GmbH sales office if necessary WARNING Danger of mechanical hazard Secure devices against falling down Therefore m Use appropriate handling material 5 2 What to observe when transporting For initial transport of the device it is packed at the manufacturer If the device is to be further transported ensure that the following conditions are met thro...

Страница 36: ...responsible representative of Baumüller Nürnberg GmbH NOTE The device may not be operated if there is visible transport damage 5 4 Unpacking After having received the still packaged device h Avoid transport shocks and hard jolts e g when putting an item down If no transport damage is visible h Open the packaging of the device h Verify the delivery scope based on the delivery note File a claim with...

Страница 37: ...are persons who on account of their occupational training ex perience instruction and knowledge of relevant standards and stipulations accident prevention regulations and operating conditions are authorized by the persons re sponsible for the safety of the facilities to perform the respective activities that are necessary while at the same time recognizing and preventing any potential risks The qu...

Страница 38: ...s of transport NOTICE Danger due to electrostatic discharge The connecting terminals of the device are partially at risk due from ESD Therefore Please heed the respective notes CAUTION Danger due to sharp edges If the device is lifted with unprotected hands during mounting palms or fingers can be cut If the device falls feet could be injured Therefore m Ensure that only qualified personnel who are...

Страница 39: ...ensured that no foreign material e g drill shavings copper strands etc gets into the device as a result m If possible the drilling of the holes should be done before mounting the device and the configuring of the cables should take place outside of the control cabinet If this is not possible the device must be appropriately covered Remove this covering again prior to start CAUTION Eye injury due t...

Страница 40: ...s NOTE Consider the minimum clearances for cooling when making the drill holes All dimensions in millimeters mm page 26 Further notes see ZDimensions on page 23 and ZEnvironmental requirements on How to determine the required space in the control cabinet see ZDimensions on page 23 Tolerance specifica tions Drill hole dimensioning 0 2 mm Relative tolerance of discretionary divisions 0 1 mm Figure 6...

Страница 41: ...t least 100 mm above and below the unit and ensure that there is enough cooling air that can circulate freely h The temperature of the coolant 100 mm below the devices may be up to 45 C At higher tem peratures up to a maximum of 55 C reduce the power of the devices by 3 per degree Celsius h Do not locate any additional sources of heat above or below the devices h Avoid degrees of contamination 3 a...

Страница 42: ...Mounting instructions Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 42 of 82 6 3 ...

Страница 43: ...facturer or by other qualified personnel Qualified personnel are persons who on account of their occupational training ex perience instruction and knowledge of relevant standards and stipulations accident prevention regulations and operating conditions are authorized by the persons re sponsible for the safety of the facilities to perform the respective activities that are necessary while at the sa...

Страница 44: ...ized after op eration Safety instructions Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 44 of 82 7 1 Dangerfrom residual en ergy DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the system discharge time of the device with the longest DC link discharge time Therefore m Do not touch electrically live parts before taking...

Страница 45: ...f the de vice If the power supply deviates too much from the requirements the device can be destroyed The devices may only be operated in industrial networks The destruction of the device can cause personal injury DANGER Risk of fatal injury from electrical current If the requirements for the power supply are not complied the device can be dam aged or destroyed thereby greatly endangering individu...

Страница 46: ...unctional principle of the device can lead to prema ture triggering of the fault current protective device or generally prevent triggering of it Therefore m Wherever a differential current device RCD is used for protection in case of direct or indirect contact only an RCD of the type B is permitted on the power supply side of the device m Otherwise a different protective measure must be utilized s...

Страница 47: ...mounting board smallest possible effective aerial height m Keep a minimum clearance of 30 cm between signal control and 24V wires towards electric power cables at parallel laying m Cross cables with different EMC categories signal cables supply cables or motor cables only in a 90 angle m Contact the external cable screens when passing through walls which separate different EMC ranges m Connect the...

Страница 48: ...compatible h Connect cables see ZConnection diagrams from page 49 refer to the permissible torque The following steps must be carried out at installation 1 Connect the motor via the terminals 1U2 1V2 1W2 PE Attend to the in phase connection rotational direction refer to the permissible torque 2 Connect the device via the power input terminals 1U1 1V1 and 1W1 to the power choke output not necessary...

Страница 49: ...Main contactor K1 Fuse or circuit breaker Power supply 3x400 V Fan Brake or 1 When using an external ballast resistor remove wire bridge between RBint and BA and connect the external ballast resistor to X1 2 and X1 4 If UL508C has to be observed the external ballast resistor must protect itself from overheating Figure 7 Connection diagram BUM 60 ...

Страница 50: ...grams Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 50 of 82 7 9 7 9 2 Connection diagram BUS 60 Display Fan Brake or ZK ZK Power supply DC link Figure 8 Connection diagram BUS 60 ...

Страница 51: ...h on current 1U2 1V2 1W2 PE2 Motor connections cross section according to VDE 0113 0298 Use shielded cables For installation see ZInstallation requirements with regard to EMC from page 46 Cross sections 1 5 mm2 up to 14 A 2 5 mm2 up to 19 A 4 mm2 up to 25 A 6 mm2 above 25 A rated motor current Observe the assignment to the connections in the terminal box 1U1 1V1 1W1 PE1 Connection to power supply ...

Страница 52: ...can be rapidly discharged via a resistor Connect an external ballast resistor between ZK and BA If UL508C has to be observed The external ballast resistor must protect itself from overheating BUS 60 Connections for DC link power supply DANGER Risk of fatal injury from electrical current Parallel switching several devices via the DC Link connections is not allowed This overloads the starting curren...

Страница 53: ... Motor connections PE Ground connection motor ZK ZK connections 4 mm2 maximum BUM 60 Connections for DC link Discharging the DC Link capacitor takes at least one minute If necessary the DC Link can be rapidly discharged via a resistor Connect an external ballast resistor between ZK and BA BUS 60 Connections for DC link power supply RBint BA With internal ballast bridge With external ballast refer ...

Страница 54: ... externally must comply with the regulations for PELV or SELV Sub unit terminal X5 BUM 60 12 24 54 B Terminal No Assignment 1 24 V 2 A PELV Anschluss für Netzteilversorgung der Geräte 2 Masse 24 V 2 A PELV Anschluss für Netzteilversorgung der Geräte required 7 12 Accessories EMC Package can be supplied on request f EMC filter f Screened cables f Connecting pieces ...

Страница 55: ...g any work ensure that all coverings and protective devices are installed and are functioning properly m The control cabinet in which the device is installed should be protected against contact with electrically live parts Keep all doors of the control cabinet closed during operation NOTICE Environmental conditions that do not meet the requirements Environmental conditions that are non compliant c...

Страница 56: ...ersonal in jury and material damage Therefore m Only qualified personnel may work on this device Operation Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 56 of 82 8 2 8 2 Operation The device is operated using the controller refer to the description of the controller Messages stored in the feed current converter motor end inverter can be reset by a reset signal f...

Страница 57: ... supply voltage if the 24 V auxiliary voltage or 230 V additional power supply remains For a normal switch on a simultaneously switch on of the power supplies on X1 and X5 is recommended 8 3 2 Monitoring on motor end inverter The following monitoring facilities exist f Overcurrent in motor lines f Earth fault current f DC Link overvoltage f Fault of power transistors IPM f Auxiliary power supply O...

Страница 58: ...oller NOTE The DC Link voltage can rise until switch off if the drive brakes and the ballast power of the ballast circuit on the DC Link is either too small or no ballast circuit exists Monitoring power transistors The junction region temperature is monitored The system generates a message if the junction region temperature exceeds 110 C This message can be reset by a reset signal from the control...

Страница 59: ...ould be dangerous during the electrical in stallation m Pay heed to areas on the device that could still be electrically energized after op eration WARNING Risk of injury due to improperly performed maintenance work Improper maintenance can lead to severe personal injury and material damage Therefore m Before beginning work make sure that there is enough space for mounting m Make sure that the mou...

Страница 60: ... and ensure a long service life It is recommended to have inspections performed regularly by quali fied personnel Daily inspection Basic check points as to whether discrepancies have occurred during operation m Does the motor work as desired m Is the operating environment normal m Is the cooling system working normally m If an unusual vibration or noise is noticed during operation m Does the motor...

Страница 61: ...ether with an IEC 60417 5036 2002 10 warning symbol on a clearly visible location of the control cabinet Maintenance Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 61 of 82 9 9 3 1 Periodic maintenance m Environmental condition Check points Methods and criteria Inspection intervals Daily Semi annu ally Annu ally Check environmental temperature humidity and vibrations Check whether dust ...

Страница 62: ...e there any missing or loose screws Replace the screws or respectively tighten them O Is there any deformation cracking damage or color change on the device as a result of overheat ing or aging Visual inspection O Are there any dust or dirt deposits Visual inspection O m Connections and circuitry of the mains power supply Check points Methods and criteria Inspection intervals Daily Semi annu ally ...

Страница 63: ...tors Tighten screws and firmly stick in plug connector O Are there any noticeable odors or color changes Visual inspection and odor check O Is there any cracking damage deformation or corrosion Visual inspection O Is there any leaking fluid or deformation of the capacitors Visual inspection O m Cooling system fans Check points Methods and criteria Inspection intervals Daily Semi annu ally Annu all...

Страница 64: ... Baumüller Nürnberg GmbH 64 of 82 9 4 9 4 Repairs In case of device damage please inform your sales office or Baumüller Nürnberg GmbH Ostendstr 80 90 90482 Nuremberg Germany Tel 49 9 11 54 32 0 Fax 49 9 11 54 32 1 30 Mail mail baumueller de Internet www baumueller de ...

Страница 65: ...ctrically live parts before taking into account the discharge time of the capacitors m Assure that all electric connections are current free and are safe against switch on m Before working check at the electrical connections with suitable measuring devic es that the connections are off circuit m Remove the connections not until the safe isolation from supply has been checked m If additional capaci...

Страница 66: ...he connections and protect the connections according to the safety instructions 4 document the shut down setting 10 4 Demounting The demounting assumes a completed documented setting out of operation NOTICE Note sharp edges In case while installing you lift a device with unprotected hands fingers palm can be cut If the device falls off your feet can be cut up Therefore Therefore m Ensure that only...

Страница 67: ...re Assure that the environmental conditions are kept during the entire period of storage f Climatic category 1K4 f Temperature range 25 C to 55 C CAUTION Recommissioning without forming of the capacitors From six months storage period on the capacitors are destroyed during commission ing if they are not formed beforehand f Reform the DC link capacitors g by supplying the device ready to operate fo...

Страница 68: ...ths storage period on the capacitors are destroyed during commission ing if they are not formed beforehand f Reform the DC link capacitors g by supplying the device ready to operate for at least one hour with supply volt age g but do not transmit a pulse enable during this time f Consider that it is imperative to connect the accordingly prescribed line commu tating reactor for this forming procedu...

Страница 69: ...e system discharge time of the device with the longest DC link discharge time Therefore m Do not touch electrically live parts before taking into account the discharge time of the capacitors m Pay attention to the corresponding notes on the device m If additional capacitors are connected to the DC link the DC link discharge can take a much longer time In this case the necessary waiting period must...

Страница 70: ...onment as a result of improper disposal Therefore m Only dispose in compliance with the health and safety regulations m Take heed of any special local regulations If you are unable to directly ensure safe disposal yourself commission a suitable disposal contractor m In the event of a fire hazardous substances could possibly be generated or re leased m Do not expose electronic components to high te...

Страница 71: ...nnel Disposal Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 71 of 82 11 11 2 Disposal facilities authorities Ensure that the disposal is handled in compliance with the disposal policies of your company as well as with all national regulations of the responsible disposal facilities and authorities In case of doubt consult the bureau of commerce or environmental protection authority resp...

Страница 72: ...Disposal facilities authorities Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 72 of 82 11 2 ...

Страница 73: ...üller Converter Basic Feed Unit BUM Baumüller Mono Power Unit BUS Baumüller Power Module DC Direct current DIN Deutsches Institut für Normung e V German Standardization Authori ty EMC Electromagnetic compatibility EN European Standard HS Main contactor IPM Intelligent power module PE Protective earth PELV Protective extra low voltage RS Controller disable SELV Safe extra low voltage SM Synchronous...

Страница 74: ...Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 74 of 82 A ...

Страница 75: ...75 of 82 Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 APPENDIX B DECLARATION OF CONFORMITY B 1 Declaration of conformity ...

Страница 76: ...g instruction handbook must be com plied with to guarantee the compliance of the guidelines Nuremberg 2013 03 12 City Date Subject to change of this declaration of EC conformity without notice Actual valid edition on request Standard Title DIN EN 62061 2010 05 Safety of Machinery Functional safety of safety related electrical electronic and programmable electronic control systems DIN EN 61800 5 1 ...

Страница 77: ... 5 01032 05 77 of 82 Table of Figures Table of Figures Signs 20 Type plate 21 Dimensions 23 Block Diagram BUM 60 XX XX 54 X XXX 33 Block diagram BUS 60 XX XX 54 X XXX 34 Drilling pattern 40 Connection diagram BUM 60 49 Connection diagram BUS 60 50 ...

Страница 78: ...Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 78 of 82 ...

Страница 79: ...tion intervals 60 Installation preconditions 43 Installation space 37 Installation operating sequence 48 Inverter motor end 32 J Junction region temperature 58 K Key to symbols 8 L Limitation of liability 9 M Maintenance 59 Maintenance periodic 61 Monitoring auxiliary voltage 58 DC link 58 earth fault 58 feed current converter 57 heatsink temperature 58 overcurrent message 57 phase failure 57 powe...

Страница 80: ... 65 66 Signs 19 Signs and labels 19 Spare parts 10 Starting current load relief 32 Storage 65 Storage conditions 67 Sub unit terminal 54 Supply system 25 T Technical data 23 Temperature of coolant 41 Temperature range 26 Terminals 48 Transport 35 Transport inspection 36 Type plate 21 U Unpacking 36 Usage compliant with the intended purpose 12 V Voltage test 45 W Warning 8 Warning notes 8 Weight 24...

Страница 81: ...f 82 Overview of Revisions Overview of Revisions Version Status Changes 5 01032 05 18 03 2013 New layout Chapter overview of revisions added note for break time after switch off added note added monitoring of 2 lines ensures only limited short circuit protec tion ...

Страница 82: ...Instruction handbook BUM 60 BUS 60 Document No 5 01032 05 Baumüller Nürnberg GmbH 82 of 82 Notes ...

Страница 83: ......

Страница 84: ...erungsdienst aktualisiert Bitte beachten Sie dass Angaben Zahlen Informationen aktuelle Werte zum Druckdatum sind Zur Ausmessung Berechnung und Kalkulationen sind diese Angaben nicht rechtlich verbindlich Bevor Sie in dieser Betriebsanleitung aufgeführte Informationen zur Grundlage eigener Berechnungen und oder Verwendungen machen informieren Sie sich bitte ob Sie den aktuellsten Stand der Informa...

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