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Transmission Control System

Installation and Operation Manual for

4L60/4L80 transmissions

Содержание OptiShift

Страница 1: ...Transmission Control System Installation and Operation Manual for 4L60 4L80 transmissions...

Страница 2: ...ghts reserved WARRANTY Baumann Electronic Controls LLC is dedicated to producing the highest quality products available in the industry and is committed to customer satisfaction Because we have no con...

Страница 3: ...t Connections Overview Page 12 Manutronic Jumper Page 12 Push buttons On Off Toggle Page 13 Push buttons On Off Push button Page 14 ShrifterTM Receiver Page 15 Shiftware Introduction Page 16 Setup Pag...

Страница 4: ...and wiring harness Because of this we do not provide a wiring harness for it If you have one of these early transmissions it will be necessary to upgrade to the 1993 internal wiring harness The Bosch...

Страница 5: ...le Position Sensor Accelerator Pedal Position Sensor Connect the Throttle Position Sensor signal wire green to the Throttle Position Sensor TPS signal input of the Engine Control Unit If the vehicle h...

Страница 6: ...6...

Страница 7: ...osin core solder Cover the connection with heat shrinkable tubing for improved insulation and mechanical strength Individual connector terminals can be connected using a piggy back method where the te...

Страница 8: ...dle or closed throttle position measure the resistance between the wiper output and each of the end terminals the two whose resistance did not change in step 2 of the sensor The end terminal with the...

Страница 9: ...TRANSMISSION DIAGRAMS 9...

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Страница 11: ...d on the TCS will use the secondary calibration tables allowing a completely different calibration to be selected for the transmission at any time The Table Selection input may also be connected to a...

Страница 12: ...ifting if the engine RPM is too high which prevents over revving of the engine due to a driver s error Manutronic Reference Supply JW2 5 There are several different ways to configure the Manutronic to...

Страница 13: ...ush button To connect the on off toggle switch solder the switch s wire onto the Dark Blue down shift wire with a 680 Ohm resistor between them Follow the guidelines for soldering found in the General...

Страница 14: ...push button To connect the on off push button solder one side of the switch onto the Dark Blue down shift wire and the other side to the Light Blue up shift wire Follow the guidelines for soldering fo...

Страница 15: ...the Light Blue wire Pin 6 on the Vehicle Connector to COM1 of the receiver You can use either a push button on off switch or a toggle on off switch Refer to the previous two sections on how to instal...

Страница 16: ...setup process To load a standard configuration for your transmission click the Open button on the toolbar then browse to the folder where the transmission calibration files are located The files are n...

Страница 17: ...ing the Question button and then clicking on an item You can also look at help topics in the HELP menu The graph has ten points from left to right 0 being idle and 9 being Wide Open Throttle WOT On th...

Страница 18: ...o save click the Save button on the toolbar Then browse to the location where you want it saved and click Save Use Save As under the FILE menu to leave the original file unchanged and create a new ver...

Страница 19: ...up shift and down shift points is called Deadband also known as Hysteresis The more deadband you use for your shift points the more stable the system will be Not using enough deadband can result in e...

Страница 20: ...ases just a few blocks of operation with low fluid pressure can destroy a transmission Contact If you have any questions problems or product orders please do not hesitate to call our customer service...

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