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Operation manual for

BAUER RAINSTAR

Series T32, T42

56

9.2

TABLE FOR PRE-AND POST-IRRIGATION

In order to correct irregularities at the beginning or at the end of the irrigation strip the ECOSTAR has the
function pre- and post-irrigation. The precipitation height at the beginning of the strip (pre-irrigation) and at
the end of the strip(post-irrigation) is reached by short interruptions of the cart retraction. The downtime for
the pre-and post-irrigation is adjusted at the ECOSTAR with the program constant 2 and 3 on the parameter
sheet no.1. The program constant 8 was pre-set in the factory.

This factor links the retraction speed of the sprinkler with the pre- and post-irrigation time. The adjusted
factor can be changed, whereby pre- and post-irrigation changes.

The following table shows the pre-and post-irrigation times in minutes (rounded) at different adjustment
factors:

Program

constant

Retraction speed in m/h

Pre-and post-irrigation time in min.

10 m/h 20 m/h 30 m/h 40 m/h 50 m/h 60 m/h 70 m/h 80 m/h 90 m/h 100 m/h

1 6,0 3,0 2,0 1,5 1,2 1,0 0,9 0,8 0,7 0,6
2 12,0

6,0 4,0 3,0 2,4 2,0 1,7 1,5 1,3 1,2

3 18,0

9,0 6,0 4,5 3,6 3,0 2,6 2,3 2,0 1,8

4

24,0 12,0 8,0 6,0 4,8 4,0 3,4 3,0 2,7 2,4

5

30,0 15,0 10,0 7,5 6,0 5,0 4,3 3,8 3,3 3,0

6

36,0 18,0 12,0 9,0 7,2 6,0 5,1 4,5 4,0 3,6

7

42,0 21,0 14,0 10,5 8,4 7,0 6,0 5,3 4,7 4,2

8

48,0 24,0 16,0 12,0 9,6 8,0 6,9 6,0 5,3 4,8

9

54,0 27,0 18,0 13,5 10,8 9,0 7,7 6,8 6,0 5,4

10 60,0 30,0 20,0 15,0 12,0 10,0

8,6 7,5 6,7 6,0

11 66,0 33,0 22,0 16,5 13,2 11,0

9,4 8,3 7,3 6,6

12  72,0 36,0 24,0 18,0 14,4 12,0 10,3 9,0  8,0  7,2
13  78,0 39,0 26,0 19,5 15,6 13,0 11,1 9,8  8,7  7,8
14  84,0 42,0 28,0 21,0 16,8 14,0 12,0 10,5 9,3  8,4
15  90,0 45,0 30,0 22,5 18,0 15,0 12,9 11,3 10,0 9,0

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Содержание RAINSTAR T32 Series

Страница 1: ...OPERATING MANUAL for RAINSTAR Series T32 T42 Version III 2017 Art Nr 827 9980 ...

Страница 2: ...ails available at the time of printing BAUER reserves the right to change without notice without assuming any liability BAUER RAINSTAR T is designed for highest performance safety and reliability provided it is operated in accordance with the present operating instructions Therefore you should study this manual thoroughly before starting your BAUER RAINSTAR T Strictly observe all instructions pert...

Страница 3: ...200 320 340 e mail sales bauer at com www bauer at com Owner or user Name Address Tel Fax Note Please make a note of the type and serial number of your BAUER RAINSTAR T and its accessories Be sure to state these details every time you contact your dealer 1 It is very important to register the complete serial number the sticker is placed inside the control panel of the machine and its individual co...

Страница 4: ...5 7 ECOSTAR 4300 26 7 1 GENERAL 26 7 2 DISPLAY WINDOWS AND MENU OVERVIEW 27 7 3 PROGRAMMING OF 4 DIFFERENT SPEEDS 31 7 4 STATUS DISPLAY 32 7 5 THE MOST COMMON COMBINATION OF DIFFERENT CONSTANTS 33 7 6 STOP SENSOR 34 7 7 OPERATION OF THE BAUER ECOSTAR 4300 35 7 7 1 SPEED ADJUSTMENT 36 7 7 2 PRE OR POST IRRIGATION 36 7 7 3 START 37 7 7 4 MONITORING 37 7 7 5 STOP 38 7 8 PRESSURE SWITCH OPTIONAL EQUIP...

Страница 5: ...11 5 SETTING OF THE THREADED ROD 62 11 6 INSPECTION OF THE BAND BRAKE FOR RELEASE OF THE BAND BRAKE 63 11 7 SETTING THE GEARBOX SHUT OFF 63 11 8 INSPECTION OF THE SHUT OFF 64 12 SETTING TURBINE BRAKE 65 13 STATIV 65 14 OPTIONAL EQUIPMENT 66 14 1 OVERPRESSURE SHUT OFF VALVE OPTIONAL ON ECOSTAR 66 14 2 LOW PRESSURE SHUT OFF VALVE 66 14 3 COMBINED SHUT OFF 67 15 WINTERIZATION DRAINING 67 16 SERVICE A...

Страница 6: ...Operation manual for BAUER RAINSTAR Series T32 T42 6 1 2 3 4 5 6 7 8 ...

Страница 7: ...Operation manual for BAUER RAINSTAR Series T32 T42 7 9 10 11 12 13 14 ...

Страница 8: ...ility law every farmer is an entrepreneur According to 9 PHG Product Liability Law liability for damage to corporeal things caused by defective products is expressly excluded This exclusion of liability also applies to parts not manufactured by BAUER itself but purchased from external suppliers Duty to furnish information Even if he passes on the machine to a new owner later on the customer is obl...

Страница 9: ...ns of the machine before you start to work with it It s too late when the system is already running 3 The warning and indication stickers on the machine give very important instructions for safe operation Observing them is essential to your own personal safety If stickers are missing they have to be replaced 4 Never put the machine into operation unless all guards and safety devices are completely...

Страница 10: ...e of defects or ageing Replacement hoses must comply with machine manufacturer s technical specifications 3 Liquids emerging under high pressure hydraulic oil may penetrate the skin and cause serious injuries An injured person must see a doctor immediately Danger of infection 4 Always depressurise the system before you work on the hydraulic system Maintenance 1 Never service or repair the machine ...

Страница 11: ...G 7 18 9 28 7 16 8 24 The indicated safety distances in the above chart are valid for a nozzle diameter of 26 mm or 36 mm at an operating pressure of 5 bar For higher operating pressures the safety distances have to be increased by 2 m The safety distances are not valid when normed jet pipes like they are used by fire brigades are being used When applying polluted water or slurry note that a condu...

Страница 12: ...ice and repair work always stop the machine and read the operating manual 3 WARNING 1 The operating range of the RAINSTAR must always be at a safe distance from electric power lines 2 This applies to both wide range sprinklers and machines operating with boom cart AS 26 32 The water jet of spray nozzles and sprinklers must not reach electric power lines 4 WARNING Never remove safety covers while s...

Страница 13: ...ipe push the gear shift lever down carefully see proper procedure The mechanical pipe reeling device ensures trouble free winding of the PE pipe on all layers ECOSTAR 4300 the electronic speed control system maintains the retraction speed constant on all levels independent of the length of the laid down PE pipe length It is also possible to mount ECOSTAR 4200 as an option which offers further appl...

Страница 14: ...ERFORM ALL STEPS WITH UTMOST CARE IN ORDER TO AVOID ACCIDENTS AND INJURIES If you use a truck mounted crane to unload the RAINSTAR please proceed as follows 1 1 Pick up the machine with the crane hook Lower it in horizontal position to about 0 5 m above the ground 1 2 Mount the RAINSTAR wheels The threaded hole on the axle for indication bolt must point towards the setting slot 1 3 Set the desired...

Страница 15: ...k width as needed The threaded hole for the indication bolt must point towards the setting slot See point 1 3 2 6 Secure the axles with the bolts See points 1 4 1 5 2 7 Mount the jack see point 1 6 2 8 Lift up the RAINSTAR with the forklift on the rear on the cart side and remove the wooden blocks below the axles 2 9 Lift up the drawbar with the jack or with the forklift and remove the wooden bloc...

Страница 16: ...tating the hand wheel OPTION 8 Pull back the cart lifting frame by hand until the pipe is stretched approx 50 cm The cart is suspended about half way down Mount the shut off rod s on the cart lifting frame Caution Test the shut off functions Malfunctions can cause damages on the machine see operating manual Standard reeling with reduced transmission via hand wheel ...

Страница 17: ...rinkler on the cart Attention when installing the sprinkler mount the screw bottom up Place the weights on the pendulum Turn the sprinkler connection with the pendulum 90 degrees into operating position Caution The bend on the sprinkler connection pipe has to be on the to the pendulum ...

Страница 18: ... the pendulum Depending on the nozzle size mount none one or two balancing weights on the wheel base opposite the PE pipe Mount the sprinkler on the cart Mount the asymmetric sprinkler connection with the pendulum and balancing weights in the operating position In doing so the sprinkler s position is about in the middle of the cart Two balancing weights remain on the pendulum Depending on the nozz...

Страница 19: ...er of balancing weights required on the sprinkler pendulum Symmetric wheel cart Nozzle sizes track width 1500 14 24 mm 2 weights 24 mm 3 weights Asymmetric wheel cart Nozzles sizes Weights on pendulum Weights on wheel base 14 22 mm 2 0 22 26 mm 2 1 26 mm 2 2 If the cart is used in asymmetric configuration 2 weights must be placed on the sprinkler pendulum and one or two weights on the opposite car...

Страница 20: ...n of the irrigation lane 6 Pull out the bolts of the machine support transport guards When the bolts are removed the machine supports slide to the ground automatically 7 Drive the supports into the ground by means of the detachable hand wheel 8 Secure the bolts with pins Make sure that the RAINSTAR stands firmly and cannot alter is position during the run WARNING If the supports do not dig into th...

Страница 21: ...gear shift lever down carefully the cart moves down slowly The operator s position must be outside the cart lowering area Move the gear shift lever to the PE pipe pull off position Push the lever down and let it click into place Slackening PE pipe lowering the cart PE pipe retraction Release brake PE pipe pull off or PTO rewind with tractor shut off position transport position WARNING ...

Страница 22: ...t 13 Symmetric or asymmetric wheel cart need not be lifted for pull off Maximum pull off speed do not exceed 5 km h CAUTION Do not stop the pull off abruptly Always slow down gradually for intermediate stops in the field or at the end of the pull off Stop pipe pull off when the white marking line becomes visible on the reel the end of the pipe is reached CAUTION If the PE pipe has been exposed to ...

Страница 23: ...hrow Lower the cart as described under operating mode I Lowering the cart and slightly anchor it Now drive across the field with the RAINSTAR Carry out all other steps as described above Pipe guide option It is possible to mount a pipe guide option which ensures that the PE pipe is not laid down in a wavy line due to the reel width With this pipe guide the PE pipe is laid down in a straight line a...

Страница 24: ...ng according to the following table Note Correct gear transmission guarantees economical and fail safe performance As soon as the operating pressure is reached and water is ejected from the wide range sprinkler in a full jet without air bubbles switch gear shift lever to PE pipe retraction Retraction starts Set the required retraction speed with the keys in the operating mode of the ECOSTAR 4300 T...

Страница 25: ...d This gear shift lever position is also used for PE pipe pull off PTO rewind is needed when irrigation with the machine no longer needs to be continued due to natural rainfall or if the PE pipe has been pulled off for draining before winterization Retract the pipe at the lowest possible PTO speed start slowly and smoothly and avoid jerks Maximum PTO speed 150 r p m Operate with minimum drive shaf...

Страница 26: ...e precipitation rate you need The ECOSTAR 4300 consists of the electronic box a cable harness with the connected sensors for the PE pipe length retraction speed and shut off as well as connections for battery solar panel and the turbine regulation motor Connections are also provided for installing a pressure switch and an electric shut off valve both optional The electronic system of the ECOSTAR 4...

Страница 27: ... PRESSURE SENSOR STOP SENSOR SPEED SENSOR MOT1 0 0A MOT2 1 8A Press button MENU two times in order to get the display of menu 3 ACT SPEED 22M H START 0 00 OPERATING HOURS 123h Press button MENU three times in order to get to display of menu 4 0m 30 0m h 0m 0m 30 0m h 0m 0m 30 0m h 0m 0m 30 0m h 0m Press button MENU four times in order to get to display of menu 5 SIGNAL 23 NETWORK HOME A 45123456 B...

Страница 28: ...0 00 and remains zero until it is set STOP Time when the irrigation is finished incl pre and post irrigation STATUS Irrigation status Stop sensor Running PRE Irrigate POST Irrigate LOW Pressure Explanation see STATUS chapter If the display shows LOW BATTERY instead of SPPED the voltage in the battery is less than 11 8 V and the battery needs to be charged MENU 2 DISTANCE 123M BATTERY 12 8V CHARGE ...

Страница 29: ...otor The motor is stopped when the power consumption exceeds 4 5 A If the power consumption exceeds 4 5 A and the motor has not reached its end position the shut off valve is blocked MENU 4 ACTUAL SPEED 22M H START 0 00 WORKING HOURS 123h ACTUAL SPEED Shows the current speed of the machine Furthermore the maximum running speed of the machine can be checked if the ECOSTAR 4300 is set to a much high...

Страница 30: ...IGATION First press STOP key for closing the inlet of water Next press MENU key 3 times Menu 4 PROG key 3 times and you can start time Finally pre and post irrigation can be selected STOP When the magnet is removed from the stop sensor the turbine stops and the shut off valve over pressure closes or if available the shut off valve low pressure opens If post irrigation is chosen the turbine stops a...

Страница 31: ...post irrigation By pressing the key START the post irrigation is cancelled The magnet at the stop sensor should be in place before activating the post irrigation If the constant no 8 early stop is selected this function is activated The machine shuts down if the distance is reached 7 3 PROGRAMMING OF 4 DIFFERENT SPEEDS Display must show menu 5 The pipe should be pulled out before programming so th...

Страница 32: ...SURE and REMOTE start zu verhindern STOP USER Machine has stopped due to operator STOP STOP REMOTE Machine has stopped due to an SMS STOP SENSOR Machine has reached end and is stopped by STOP SENSOR STOP DISTANCE Machine has reached distance for stop see constant No 8 for early stop STOP DELAY Machine has reached stop but waits nn seconds to proceed stop sequence STOP DENIED Operator is pressing S...

Страница 33: ...an adjustable pressure switch Adjust the pressure switch to a point between the normal pressure and the pressure when the pump will stop Example the normal pressure is 7 bar the pressure for pump stop 9 bar Adjust the pressure switch to 8 bar on both machines Start the 1st machine by pressing start Adjust the 2nd machine but press stop When the first machine is ready the second machine starts as s...

Страница 34: ...to get to the display of menu 3 Her it shows if the speed sensors are working The sign shows if a magnet activated the two speed sensors Line four shows if motors 1 and 2 are switched off after they have reached their mechanical stop If sign shows and one motor has not reached its end position there is a blockage on the inside of the turbine MOTOR 1 or the valve MOTOR 2 The motor switches off when...

Страница 35: ...ART RESET key Activate pre irrigation if required Activate post irrigation if required Open water inlet Irrigation runs automatically FURTHER OPERATING INSTRUCTIONS After a longer standstill the electronic system of the ECOSTAR 4300 is on standby Pulling off or laying down the PE pipe activates the electronic system and the length of the pulled off or laid down pipe is metered For display of laid ...

Страница 36: ... it is necessary to check on the speed that is actually possible according to the test window press menu key 3 x In case of variation the set speed must be reduced to the speed that is actually possible 7 7 2 PRE OR POST IRRIGATION With the keys PRE or POST IRRIGATION these functions can be activated The time for the pre and post is pre programmed and is calculated by the ECOSTAR 4300 as 8 times t...

Страница 37: ...pulled off If the START RESET key is pressed the turbine flap closes the tooth segment on the regulating motor rotates to the limiting bolt head and the shut off valve if existing optional opens 7 7 4 MONITORING The program has a built in monitoring system It only works in connection with the shut off valve overpressure The standard factory setting of the monitoring is 20min parameter sheet 1 mach...

Страница 38: ... PE pipe length remains saved It is set to 000 only when the shut off sensor is actuated shut off position ATTENTION If the STOP key is used while retraction on a machine without shut off valve the retraction stops but the sprinkler is still in operation In order to prevent over irrigation around the sprinkler the machine should only work for a limited period of time without retraction Then start ...

Страница 39: ...STAR 4300 Error Cause Remedy Battery is not charging Solar panel dirty clean Solar panel defective Leave machine in the sun Change solar panel Battery defective Charge exchange Electronic system defective Electronic error Cover solar panel Disconnect battery and connect it again reset Call customer service exchange E Box Device switches off early Overwinding fault Turn off water supply Slacken PE ...

Страница 40: ...ou press the MENU key the changed constants are saved and the program returns to the standard display If you do not press MENU the changes are not saved and the program returns to the standard display after one minute The constants remain saved even if the battery is disconnected for a longer time The program constant 0 with the value 111 gives access to the machine data By pressing the key PROGRA...

Страница 41: ...ssure shut off valve opens and closes again after 3 minutes 2 without option shut off valve 7 0 1000 input of the laid down pipe m 8 0 0 1000 Early stop m is carried out when post irrigation has been selected 9 0 0 1000 Distance to post irrigation m 10 0 0 1000 input PE pipe length for alarm m 11 40 5 120 Amount of water m3 h 12 60 5 100 Distance between irrigation width m The constant No 0 Code m...

Страница 42: ... 20 TVR 60 F 30 F 40 4 1 sec 14 0 1 0 2 Pressure switch 0 Pressure switch not in function 1 Pressure switch in function 2 Pressure switch only for start 15 0 0 160 0 62 5 Distance of the impulses with roll Ø 80 at the PE pipe mm 0 works with formula Machine Dat 0 to 7 16 1 0 1 Length sensor 0 Round sensor for roll 1 Double sensor 17 0 1 0 1 Open shut off valve 0 shut off valve opens with one impul...

Страница 43: ...nnected from the ECOSTAR and dismounted 3 The accumulator battery should be stored fully charged separate of conductive materials and out of the sun If the accumulator battery is stored in an uncharged condition for a longer period of time the full capacity cannot be reached again after charging 4 The optimum storage temperature lies between 0 and 25 Also during storage the battery underlies self ...

Страница 44: ...ccumulator battery is connected When the machine is delivered the clamps are removed 7 11 2 CHECKING THE CONNECTIONS Press START key The regulating motor closes the segment turns to the limiting bolt The shut off valve overpressure opens The shut off valve low pressure remains closed Press STOP key The regulating motor opens the turbine the segment turns away from the limiting bolt The shut off va...

Страница 45: ...OSTAR 4300 1 Check battery voltage should be 12 V minimum a Cover solar panel completely b See battery voltage In test menu 1 press MENU key once c If there is no or not enough power available below 12 V check battery cable connections or fuses inside the electronic box 2 Check function of the sensors a Set test menu 2 press MENU key twice b The display show indications for function control of the...

Страница 46: ...hine is operated by keyboard display is lighted the SMS function is deactivated in order to prevent multiple sms and to block remote operating When receiving an SMS User active is sent retun Status SPEED 30 0m h DOSE 22 mm TIME 14 10 STOP18 16 STATUS OPERATION DISTANCE 123M BATTERY 12 8V CHARGE ON 0 231A SMS sent by PR10 12 contains information about irrigation The following messages are sent by S...

Страница 47: ...n SIM cardholder and push it back into the housing Connect communication power and antenna cable Connect the power and set machine data No 30 0 GSM disabled 1 GSM enabled all telephone numbers are allowed no Speed change possible 2 GSM enabled only telephone numbers on sms list allowed Speed change possible SPEED 11 1m h DOSE 22 mm TIME 14 10 STOP 7 43 M DATA 30 1 To change machine data see operat...

Страница 48: ...ing status Operating states Off Network search or no SIM card is inserted no PIN is entered no GSM network is available STANDBY registered in the network Connection TALK LED Off Flashes rapidly Flashes slowly On When a SMS is received following is showed on display Receiving SMS 45123456 Status Receiving SMS incoming phone number and 40 characters of a message Any SMS can be received but only know...

Страница 49: ...SIM can be removed from the cardholder by using a pen to carefully press the inserted SIM until it snaps out again Connect communication power and antenna cable Das BGS2T GSM Modem by Cinterion has a LED showing status Operating status GREEN On YELLOW Off Network search or no SIM card is inserted no PIN is entered no GSM network is available STANDBY registered in the network Connection TALK LED On...

Страница 50: ... 2 yellow green 10 Speed sensor 2 brown 11 Stop sensor blue or brown 12 Stop sensor blue or brown 13 Motor 2 shut off motor 14 Motor 2 shut off motor 15 Pressure sensor blue or brown 16 Pressure sensor blue or brown 17 BIP 18 BIP Cable connections for SMS 19 Battery bown 12 V 20 Battery blue 21 Not occupied 22 Not occupied 23 Not occupied 24 Not occupied if the distance counter counts into the wro...

Страница 51: ...fore the cable on the ECOSTAR 4300 box is mounted 1 not used 2 data reception brown 3 data transmission white 4 not used 5 mass yellow 6 not used 7 not used 8 not used 9 not used View of connector holes for pin insertion shows pin numbers Antenna The antenna providing signal for GSM modem should be placed in a way it provides good signal under all conditions ...

Страница 52: ...splay or when the sun is shining a sufficient operating voltage is simulated The power supply however is not sufficient for the system operation 2 If the voltage of the battery not influenced by the covered solar panel is below 12V the power supply for the operation of the system is not sufficient Charge or renew battery 2 Display not working Check battery cable connections and fuse 1 Check batter...

Страница 53: ...icient voltage is available Note Disconnect battery and solar panel connect of the ECOSTAR cables neutralize after approx 1 min connect battery and solar panel again Pay attention to the polarity of the cables Check battery voltage charge battery Bring electronics in voltage free state for approx 1min 6 No length specification on the display Shut off sensor loose PE pipe windings 1 The PE Rohr is ...

Страница 54: ...factor b If the length indicated on the display is always higher as the actual length of the laid down pipe the ovality is higher than programmed The factor needs to be corrected from 0 89 to 00 88 or 0 87 c If the length indicated on the display however is always lower than the actual length of the laid down pipe the ovality is lower than programmed The factor has to be corrected from 0 89 to 0 9...

Страница 55: ...osed 1 Limiting bolt for the adjustment of the regulating valve is not adjusted correctly valve is closed too much and cannot be opened by the motor See adjusting table for turbines TVR 60 the adjustment depends on the discharge flow 2 Electronic connections to the motor Motor 1 are defective or not correctly installed 3 Motor for regulation valve Motor 1 defective 4 Foreign bodies disturb the fun...

Страница 56: ...The following table shows the pre and post irrigation times in minutes rounded at different adjustment factors Program constant Retraction speed in m h Pre and post irrigation time in min 10 m h 20 m h 30 m h 40 m h 50 m h 60 m h 70 m h 80 m h 90 m h 100 m h 1 6 0 3 0 2 0 1 5 1 2 1 0 0 9 0 8 0 7 0 6 2 12 0 6 0 4 0 3 0 2 4 2 0 1 7 1 5 1 3 1 2 3 18 0 9 0 6 0 4 5 3 6 3 0 2 6 2 3 2 0 1 8 4 24 0 12 0 8...

Страница 57: ...ull length of the PE pipe to let it take a circular shape under pressure This step is essential for trouble free operation of the winding mechanism 10 1 ADJUSTMENT OF THE WINDING MECHANISM Step 1 Pull off the PE pipe and position the connecting bend 7 vertically pointing down Step 2 Slacken the winding chain 1 between the reel and the helically grooved spindle 2 Step 3 Fasten both guide tubes 4 an...

Страница 58: ...0 39 inch 105 mm 4 13 inch 90 T 42 10 mm 0 39 inch 110 mm 4 33 inch When using a PE pipe repair coupling you must increase the spacing x 2 symmetrically by 15 20 mm 0 59 0 79 inch Step 5 Adjust the right guide bar at x 3 to the edge of the inner reel wall by turning the helically grooved spindle see chart PE Rohr X 3 65 T 32 0 75 T 32 T 42 0 85 T 42 0 90 T 42 0 WARNING ...

Страница 59: ...ndle must be turned in wind up direction counter clock wise see drawing At this point the winding carriage moves from the reversing point to the left direction A Step 6 Mount the winding chain 1 reel unchanged with inlet bend pointing down Tighten the winding chain 1 WARNING ...

Страница 60: ...t off is actuated when the sprinkler cart presses against the shut off frame which in turn operates the gear shift lever through a linkage This way the drive is stopped To avoid troubles caused by faulty windings of the PE pipe on the reel shut off is also activated by the shut off frame when faulty pipe windings build up on the reel 11 1 SETTING INSTRUCTIONS FOR SHUT OFF Gearbox G 3 4 ...

Страница 61: ...hed when the PTO shaft no longer rotates Set the shifting gate 8 in this position according to the drawing 2 mm 0 08 inch The spring 12 presses the shut off lever 9 upward along the incline of the shifting gate and this way also into the recess in the gearbox 11 3 SETTING THE BAND BRAKE ON THE GEAR BOX Place shut off lever into shut off position Pull the hexagon nuts 2 of the band brake until the ...

Страница 62: ...nd position of the PE Pipe Setting the distance C 3 mm 0 12 inch between break lever 13 and nut 4 Secure the hexagon nuts 4 11 5 SETTING OF THE THREADED ROD The hexagon nuts 6 on the threaded rod 7 must be twisted back to reach a distance of 10 mm between shut off lever and the shifting plate 8 according to the sketch Secure the hexagon nuts 6 ...

Страница 63: ... must be loosened before putting the machine into operation again Do this by shortly turning the PTO shaft to the right and the left with the hand wheel Non observance can cause the gear box to break 11 7 SETTING THE GEARBOX SHUT OFF The speed compensating bar 13 is set at X mm distance to the reel 17 in shut off position Set the locking lever 20 in position Y to the lift hook guidance see chart S...

Страница 64: ...T OFF Put the speed compensating bar 13 against the PE pipe last layer Move the shut off lever 9 in PE pipe retraction position Pull the speed compensating bar 13 into the shut off position X 40 mm from the reel The shut off lever must jump into the shut off position 15 13 17 16 9 ...

Страница 65: ...c wheel cart OPTIONAL With infinitely variable track width you can adapt the carts to crop row spacings of over 3 0 m with the symmetric design and up to 2 0 m with the asymmetric design For easier pulling the cart is fitted with a draw out hook You pick up the cart at this hook with the tractor s toolbar and pull off the PE pipe For turning the pipe reel and placing the RAINSTAR in a new setting ...

Страница 66: ...shut off automatically by means of a pressure switch or flow control 14 2 LOW PRESSURE SHUT OFF VALVE With the low pressure shut off valve a shut off valve is opened quickly after the irrigation process and a high amount of water is being drained out The pressure in the discharge line is being reduced drastically almost half of Due to the loss of pressure the pumping aggregate is being switched of...

Страница 67: ...ump must be shut down automatically by means of a pressure switch 15 WINTERIZATION DRAINING In areas where frost is likely in winter after the irrigation season the machine must be drained in time A compressor with a minimum air capacity of 800 l min at 2 5 bar overpressure is best suited for this purpose Connect the compressor to the inlet of the machine For blowing out the water the PE pipe shou...

Страница 68: ...mechanism every 250 hours change recommended after 2500 service hours multi purpose grease Alvania Grease 5 Driving chain as required multi purpose grease Alvania Grease 6 Change speed gearbox Change oil for first time after 500 service hours and then every 500 to 800 hours or at least once a year Gear lubricant oil CLP DIN 51517 Teil 3 ISO VG 220 6 3 l 7 Ball race every 500 hours through grease n...

Страница 69: ... T 32 2600 1950 5370 3720 260 195 70 R14 2330 2510 3540 T 42 2850 1950 5370 3720 275 205 R 14 C 2815 2670 3540 NOTE for devices T32 T42 reel rotatable with track 1500 1800 mm Drawbar coupling height Basic model Eye bottom mounted A mm Eye top mounted B mm with adapter C mm T 32 220 500 750 T 42 240 520 770 Cart dimensions Basic model Track width height Sym cart asym cart tyres T 32 T 42 W H 1200 3...

Страница 70: ...INSTAR T Optional Model Tyre size Required Tyre Pressure T 32 205 R 14 C R 26 x 12 00 12 3 5 bar 4 5 bar T 42 R 26 x 12 00 12 4 5 bar 17 1 STANDARD TYRES CART RAINSTAR T Reifendimension Erforderlicher Reifendruck 165 70 R 13 1 3 bar Machine weights Model Type G Without water with wasser kg kg T32 65 270 1400 2060 65 320 1450 2220 65 350 1470 2320 75 250 1460 2260 75 280 1490 2400 75 300 1520 2480 ...

Страница 71: ...ructions Thin plastic hose of shut off valve is blocked up or broken Replace the plastic hose The reel overwinds during pull off or the PE pipe windings become loose Tractor stopped abruptly Slow down gradually Loose brake setting Adjust brake No oil in change speed gearbox Refill oil Retraction speed varies from one PE pipe layer to the next Varying ground conditions Adjust speed control system t...

Страница 72: ...ification of the machine not accorded with BAUER GmbH this declaration will cease to be valid The following standards as amended have been applied analogously DIN EN 12100 1 Safety of machines Basic concepts general principles for design Part 1 Basic terminology metodology DIN EN 12100 2 Safety of machines Basic concepts general principles for design Part 2 Technical principles and specfications D...

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