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Pagina  N°.

Page  Nr.

Edizione

Edition

S.p.A

11-93

30

Size of spanner   CH (mm)

TOEM  120
TOEM  160
TOEM  200
TOEM  250

Turret size

5
5
5
5

OPERATIONS TO BE CARRIED OUT

IN CASE THE POSITIONING CYCLE

HAS NOT BEEN COMPLETED

an emergency or accidental stop occurred

Call up from the console a "tool change" (the nearest one) keeping to the same direction of rotation that the turret
(the toolholder disk) had when it stopped. If this is not known and the "change" called for does not go through to
completion (namely not locking or bringing about the operation of the heat sensor), proceed as follows:
- Noted the direction of the disk rotated during the attempted (unsuccessfully) "tool change"; call up from the console
the nearest station which can be reached by rotating the disk from its present position in the opposite direction to
that of the previous attempt.

If the control refuses to accept a "tool change" starting from the condition of "turret unlocked", then carry out the
necessary operations manually as follows:
- Remove the rear cover 011 and the top cover 044, unscrew and partially extract the wire clip 058, disconnect the
motor and the brake leads from the terminal block 310 (still keeping the proximity switches connected; please note
the order of the motor wires, in order to avoid wrong connection at the end of operations).
Using a hexagonal spanner (see table) turn the motor shaft 012 by hand so that the toolholder disk rotates in the
same direction as it did when it stopped and at the same time push the core 073 of the electromagnet 200 until the
latch 017 enters a recess in the divider 005.
Keeping the core pushed reverse the rotation of motor shaft until the red indicator of proximity switch 313 lights
up and can be seen from above through the hole (n).
Make the shaft rotate for another turn but working so that the indicator still remain lit.
If the direction in which the disk was rotating when it stopped is not known and a mechanical block is encountered
after the reversal and the turret will not lock, the shaft must be made to rotate in the same sense as that proceeding
the reversal.
Screw on the wire clip, reconnect the leads to the terminal block (care the phases of the motor leads), replace top
and rear covers.

Содержание TOEM 120

Страница 1: ...Pagina N Page Nr Edizione Edition S p A 11 93...

Страница 2: ...Pagina N Page Nr Edizione Edition S p A 11 93 ASSEMBLY DRAWING section view 18 733 705 717 718 722 709 744 M 716 704 720 728 727 720a 728 743 722 742 740 741 Y...

Страница 3: ...e Nr Edizione Edition S p A 11 93 19 700 707 712 707 for TOEM 120 160 S 714 709 713 707 711 714 708 730 706 701 702 710 731 709 for TOEM 200 250 X E 731 707a __ __ 715 745 703 710 L ASSEMBLY DRAWING s...

Страница 4: ...upport unit S is concerned follow the following instructions Insert the rack 711 complete of springs and containers 701 in the seat L by using a small pin as on table page 21 and with a suitable manua...

Страница 5: ...20 TOEM 160 TOEM 200 TOEM 250 C mm V Assembly group I before inserting in support S S D Pressaction Z 706 21 B mm 711 L 24 24 24 24 3 5 3 5 4 4 Extremity E clutch 708 and extremity E gear 712 on line...

Страница 6: ...spring Remove the 019 cover from the two sides extract the 018 shock absorbing pins complete of 032 pads FROMTHEREARSIDE Take off the 011 cover remove the screws 302 and remove the 043 encoder suppor...

Страница 7: ...entral sub assembly except the satellite carrier 007 has to be substituted it is necessary on reassemble to check and reset the distances T and U which determine the correct loading of the spring Reas...

Страница 8: ...tion of the ring nut in respect to the divider Lubricate O ring 318 with heavy grease or vaseline 018 402 0 05 0 05 After assembling all the parts add right amount of the correct type of lubricant to...

Страница 9: ...his reason on the top of the 722 counterplate is located the hole for the filling Takeofftheairtightplugorthefeedingpipeconnectorofthecoolant takeoffthespiralspring thenextractthebush 033 complete of...

Страница 10: ...two motor supply wires at the terminal block phase rotation Replace the rear cover TOEM 120 160 200 250 090 Remove the rear cover 011 extract the motor unit 150 and the gear 015 Disconnect the brake...

Страница 11: ...connectittotheterminalblocks Beforefinally fixing the encoder set it as follows Lock the turret in any position rotate the encoder slowly until the STROBE signal disappears this can be checked on the...

Страница 12: ...ay that the LED luminous indicator on the end of the proximity switch is visible Insert a 0 8 mm thickness gauge see figure and bring the proximity switch into contact with the thickness gauge Tighten...

Страница 13: ...006 must be against the proximity switch that is to say with the turret in the locked condition If it is not in this state the carry out the closing operation manually see page 15 After adjusting the...

Страница 14: ...and the top cover 044 unscrew and partially extract the wire clip 058 disconnect the motor and the brake leads from the terminal block 310 still keeping the proximity switches connected please note th...

Страница 15: ...327 328 740 741 742 743 Pads 2 off Fluidcoolantvalvle Motorunit Encoderunit Brake magnet Electromagnet Pre indexing proximity switch Wiping seal Locking proximity switch O ring O ring O ring O ring O...

Страница 16: ...EM 120 TOEM 160 6000 TABLE OF DATA ROTATING TOOLHOLDERS POWER TAKE OFF TOEM 250 TOEM 200 60 1 315 1 80 1 1 520 9 12 4000 4000 Ratio RPM motor RPM take power Max speed at the take power Max power Max t...

Страница 17: ...sses Kgm Tangentialcouple applicable with turret locked Nm Unbalancedcouple with horizontal axis Nm Repetition accuracy grad N of movement hour 0 65 0 50 800 1850 15 10 1 3 0 8 0 5 TOEM160 0 TOEM160 2...

Страница 18: ...0 0 2 0 0 1 0 0 a mm daN F 3 F 2 100 200 300 400 500 600 100 200 300 400 500 600 100 200 300 400 500 600 TOEM 250 TOEM 200 TOEM 160 TOEM 120 TOEM 250 TOEM 200 TOEM 160 TOEM 120 TOEM 250 TOEM 200 TOEM...

Страница 19: ...in defective Pre indexing proximity switch not correctly set With the turret in the required position and with current supplied to the motor there is no signal from the locking proximity switch 313 Lo...

Страница 20: ...y locked The turret continues to rotate without stopping at the required station Correct the connection of the phases see page 30 Inverted phases in the power supply of the motor Substitute the buffer...

Страница 21: ...urret locking phase The take power teeth clutch P in spite of progressing does not fit into that one of the toolholder the toolholder disc is not properly aligned Restore the toolholder integrity or r...

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