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Pagina  N°.

Page  Nr.

Edizione

Edition

S.p.A

11-93

20

- Set out the turret in open position (unlocked)
- Remove the screws 714 and 715
- Remove all the support ( S ) complete of gear 712, (to facilitate the removing of this last, hit the ends ( E )
with a plastic hammer).
- Remove the supplementary motor ( M  )
- Take off the toolholders disk
- Disassemble the flange 716
- Extract the pin 717 and the idle gear 718
- Take off the dowels 719 and the screws  720 & 720a
- Extract the plate unit 721  and the counterplate 722
- Take off the dowels 723 and the screws 724
- Separate the plate 721 from the counterplate 722
- Remove the central gear 705 complete of bearing 727 and thrust blocks 728
- If the disassembly of the components inserted in the support ( S ) is required:

extract the lock pin 713, remove the gear 712 complete of coupling 708, reel 706, lead nut 730 and pins 707

or 707a
- To disassemble the rack 711 the cover 731, and the levers 709 & 710 must be removed.

WHEN REASSEMBLING EVERYTHING

Oil all the retaining rings (O-Rings etc.) with grease, brake all the screws with "Loctite" and lubricate all the
mechanical components; beside it, for what the assembly of the elements belonging to the support unit ( S ) is
concerned, follow the following instructions:

- Insert the rack 711 complete of springs and containers 701 in the seat L; by using a small pin (as on table page
21) and with a suitable manual press compress the spring 702 with value (C) (see page 21); in this condition it must
be inserted the unit ( I ), composed by the gear 712, by the reel 706, by the lead nut 730 and by the pins 707, in the
seat in such a way that the tooth ( D ) of the reel 706 fit the space ( V ) of the rack 711 and that the slot ( A ) is in
correspondence with the hole ( F ).

Insert the lock pin 713 in the seat ( A ).

Eliminate the press action.

Push the gear 712  towards the bottom of the seat ( Z )

 

in such a way that the lead nut 730 goes in the ledge.

In this condition, the extremity (E)  of the coupling 708 must be on line with the extremity ( E ) of the gear 712; if this
does not happen, the reason is caused by the insertion of the tooth  ( D ) of the reel 706  in the wrong space of the
rack 711;  in this case the assembly of these elements must be made again .

Reassemble the lever 710 on the pin 733, with the marks (  __  __  )  aligned, (see picture page 19)

During the assembly phase of the support ( S ) on the turret, the screws 714 and 715 must be alternately screwed
in such a way to determine the support on the 2 tables (X) & (Y) (see picture on page 18).

TURRET DISASSEMBLY

 

(Related to the toolholders

rotation)

Содержание TOEM 120

Страница 1: ...Pagina N Page Nr Edizione Edition S p A 11 93...

Страница 2: ...Pagina N Page Nr Edizione Edition S p A 11 93 ASSEMBLY DRAWING section view 18 733 705 717 718 722 709 744 M 716 704 720 728 727 720a 728 743 722 742 740 741 Y...

Страница 3: ...e Nr Edizione Edition S p A 11 93 19 700 707 712 707 for TOEM 120 160 S 714 709 713 707 711 714 708 730 706 701 702 710 731 709 for TOEM 200 250 X E 731 707a __ __ 715 745 703 710 L ASSEMBLY DRAWING s...

Страница 4: ...upport unit S is concerned follow the following instructions Insert the rack 711 complete of springs and containers 701 in the seat L by using a small pin as on table page 21 and with a suitable manua...

Страница 5: ...20 TOEM 160 TOEM 200 TOEM 250 C mm V Assembly group I before inserting in support S S D Pressaction Z 706 21 B mm 711 L 24 24 24 24 3 5 3 5 4 4 Extremity E clutch 708 and extremity E gear 712 on line...

Страница 6: ...spring Remove the 019 cover from the two sides extract the 018 shock absorbing pins complete of 032 pads FROMTHEREARSIDE Take off the 011 cover remove the screws 302 and remove the 043 encoder suppor...

Страница 7: ...entral sub assembly except the satellite carrier 007 has to be substituted it is necessary on reassemble to check and reset the distances T and U which determine the correct loading of the spring Reas...

Страница 8: ...tion of the ring nut in respect to the divider Lubricate O ring 318 with heavy grease or vaseline 018 402 0 05 0 05 After assembling all the parts add right amount of the correct type of lubricant to...

Страница 9: ...his reason on the top of the 722 counterplate is located the hole for the filling Takeofftheairtightplugorthefeedingpipeconnectorofthecoolant takeoffthespiralspring thenextractthebush 033 complete of...

Страница 10: ...two motor supply wires at the terminal block phase rotation Replace the rear cover TOEM 120 160 200 250 090 Remove the rear cover 011 extract the motor unit 150 and the gear 015 Disconnect the brake...

Страница 11: ...connectittotheterminalblocks Beforefinally fixing the encoder set it as follows Lock the turret in any position rotate the encoder slowly until the STROBE signal disappears this can be checked on the...

Страница 12: ...ay that the LED luminous indicator on the end of the proximity switch is visible Insert a 0 8 mm thickness gauge see figure and bring the proximity switch into contact with the thickness gauge Tighten...

Страница 13: ...006 must be against the proximity switch that is to say with the turret in the locked condition If it is not in this state the carry out the closing operation manually see page 15 After adjusting the...

Страница 14: ...and the top cover 044 unscrew and partially extract the wire clip 058 disconnect the motor and the brake leads from the terminal block 310 still keeping the proximity switches connected please note th...

Страница 15: ...327 328 740 741 742 743 Pads 2 off Fluidcoolantvalvle Motorunit Encoderunit Brake magnet Electromagnet Pre indexing proximity switch Wiping seal Locking proximity switch O ring O ring O ring O ring O...

Страница 16: ...EM 120 TOEM 160 6000 TABLE OF DATA ROTATING TOOLHOLDERS POWER TAKE OFF TOEM 250 TOEM 200 60 1 315 1 80 1 1 520 9 12 4000 4000 Ratio RPM motor RPM take power Max speed at the take power Max power Max t...

Страница 17: ...sses Kgm Tangentialcouple applicable with turret locked Nm Unbalancedcouple with horizontal axis Nm Repetition accuracy grad N of movement hour 0 65 0 50 800 1850 15 10 1 3 0 8 0 5 TOEM160 0 TOEM160 2...

Страница 18: ...0 0 2 0 0 1 0 0 a mm daN F 3 F 2 100 200 300 400 500 600 100 200 300 400 500 600 100 200 300 400 500 600 TOEM 250 TOEM 200 TOEM 160 TOEM 120 TOEM 250 TOEM 200 TOEM 160 TOEM 120 TOEM 250 TOEM 200 TOEM...

Страница 19: ...in defective Pre indexing proximity switch not correctly set With the turret in the required position and with current supplied to the motor there is no signal from the locking proximity switch 313 Lo...

Страница 20: ...y locked The turret continues to rotate without stopping at the required station Correct the connection of the phases see page 30 Inverted phases in the power supply of the motor Substitute the buffer...

Страница 21: ...urret locking phase The take power teeth clutch P in spite of progressing does not fit into that one of the toolholder the toolholder disc is not properly aligned Restore the toolholder integrity or r...

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