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Safety 

Ex p Control unit 

APEX

mv

 

 

Page 10 of 80 

01-37A2-7D0005_MV_Manual_Exp-Control-Unit_2021005_0_en.docx 

Rev. 0 

 

Safety instructions 

 

General 

 

 

Do not dry wipe or clean devices in hazardous areas! 

 

Do not open devices in hazardous areas. 

 

The general statutory regulations or guidelines relating to safety at work, 
accident prevention and environmental protection legislation must be 
observed, e.g. the German Industrial Health and Safety Ordinance 
(BetrSichV) or the applicable national ordinances. 

 

Wear suitable clothing and footwear in view of the risk of dangerous 
electrostatic charges. 

 

Avoid exposure to heat outside the specified temperature range (see 
Chapter “General technical data”). 

 

Avoid exposure to moisture.  

 

 

Safety instructions for operation 

 

Commissioning  

 

Before commissioning, check that all components and documents are 
available.  

 

Inspection  

 

Under EN/IEC 60079-17 / 

ГОСТ

 IEC 60079-17-2013, the owner of electrical 

systems in hazardous areas is obliged to have them checked by a qualified 
electrician to ensure that they are in a proper condition.  

 

Maintenance 

 

For electrical systems, the relevant installation and operating regulations 
must be observed (e.g. Directive 99/92/EC, Directive 2014/34/EUEC, 
BetrSichV or the nationally applicable ordinances EN/IEC 60079-14 /  

ГОСТ

 IEC 60079-14-2013 and the DIN VDE 0100 series)!  

 

Please observe the national waste disposal regulations for disposal.  

 

Servicing 

 

Regular servicing is not necessary if the device is operated correctly in 
accordance with the installation instructions and ambient conditions.  

 

BARTEC recommends annual servicing and inspection.  

 

See Chapter “Maintenance and care”. 

 
 

 

Содержание 07-37A2-2211/1730

Страница 1: ...Operating Instructions Ex p Control unit APEXmv ...

Страница 2: ...Support info bartec de Internet www bartec de Operating Instructions Safety Manual Ex p Control unit APEXmv Type 07 37A2 2211 730 Variant Stainless steel enclosure APEXmv Type 07 37A2 3211 730 Variant Polyester enclosure ATEX IECEx Zone 1 21 Document number 01 37A2 7D0005 Revision 0 Order number 452084 ...

Страница 3: ...Page 2 of 80 01 37A2 7D0005_MV_Manual_Exp Control Unit_2021005_0_en docx Rev 0 ...

Страница 4: ... property 11 Short circuit due to improper connection 11 Triggering the safety function 11 EMC compliant connection 11 Storage at an excessively high temperature 11 Aggressive cleaning agents 12 Danger to health due to improper disposal 12 Obligations of the owner 12 Instructions for use 12 Marking and test certificate 13 Ex p control unit APEX type 07 37A2 2211 730 13 Ex p control unit APEX type ...

Страница 5: ...ansport 22 Storage 23 Disposal 23 5 Installation 24 Mounting Ex p control unit APEXmv 24 Pneumatic connections APEXmv 24 Pressure connections APEXmv 25 Typical Arrangement Ex p Control Unit APEXmv 26 6 Electrical connections 27 General 28 Connection notes 28 EMC compliant connection 29 Pre Fuse 30 Inductive loads 31 Electrical Wiring APEXmv 32 Ex e connection terminals 33 Connection terminals Ex i...

Страница 6: ...ation 67 Ex p control flow chart 67 10 Maintenance and care 68 Types of purging gas 68 Maintenance work 68 Maintenance intervals 68 Visual inspection 69 Cleaning 69 Regular maintenance 69 Repairs 69 Faults and troubleshooting 69 Faults 70 Error messages 72 11 Technical data 74 Ex p control unit APEX type 07 37A2 2211 730 74 Ex p control unit APEX type 07 37A2 3211 730 75 12 Order numbers 76 Ex p c...

Страница 7: ...ed separately Should you require further information please request the required information from your local or responsible BARTEC branch Read the operating instructions and in particular the safety instructions carefully before using the device Keep the operating instructions during the entire service life of the device Make the brief instructions accessible to all persons entrusted with handling...

Страница 8: ...mentally friendly use of the product Ex application this symbol indicates special information for Ex applications c Safety function this symbolism indicates special notes for safe functions according to IEC 61508 Table 1 Symbols and icons Technical changes The current versions of the datasheets operating instructions certificates and EC declarations of conformity as well as information on new acce...

Страница 9: ...nce level d according to EN ISO 13849 1 The permissible operating data of the device used must be observed Improper use Any other use is not in accordance with the intended purpose and may lead to damage and accidents The manufacturer will not be liable for any use beyond that of its intended purpose Qualification of staff Target group Skills Design engineering Technical training Knowledge and exp...

Страница 10: ... property are excluded if they are due to one or several of the following reasons Improper use of the Ex p control unit Incorrect installation commissioning operation and maintenance of the Ex p control unit Non compliance with the instructions in the manual with respect to transport storage assembly commissioning operation and maintenance Unauthorised structural changes to the Ex p control unit I...

Страница 11: ...afety instructions for operation Commissioning Before commissioning check that all components and documents are available Inspection Under EN IEC 60079 17 ГОСТ IEC 60079 17 2013 the owner of electrical systems in hazardous areas is obliged to have them checked by a qualified electrician to ensure that they are in a proper condition Maintenance For electrical systems the relevant installation and o...

Страница 12: ...e device be ready for operation again For Ex applications only one device and one electronic module may be used with corresponding Ex approval Order the spare parts from your local representative The serial number can be found on the type plate of the device inside the enclosure Avoidance of damage to property Short circuit due to improper connection An incorrect connection of the power supply wil...

Страница 13: ...or this purpose Details of this are regulated by the respective national law The symbol on the product the operating instructions or and the packaging refers to these regulations With this type of material separation recycling and disposal of old devices you make an important contribution to the protection of our environment Obligations of the owner The owner undertakes to restrict permission to w...

Страница 14: ...IIIC T130 C T95 C Db Test certificate IECEx BVS 19 0038X EAC Eurasian Economic Union Marking 1Ex e mb ib ib px ia Ga IIC T5 Gb X 1Ex e mb ib ib px ia Ga IIC T4 Gb X Ex tb ib px ia Da IIIC T95 C Db X Ex tb ib px ia Da IIIC T130 C Db X Test certificate ЕАЭС RU С DE АЖ58 В 01809 21 Ex p control unit APEX type 07 37A2 3211 730 ATEX Europe Marking II 2 1 G Ex eb mb ib ib pxb ia Ga IIC T5 T4 Gb Test cer...

Страница 15: ...0 1 2010 Edition 3 0 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements EN 61000 6 4 2007 A1 2011 IEC 61000 6 4 2018 Edition 3 0 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments EN 61000 3 2 2014 IEC 61000 3 2 2018 Edition 5 0 Electromagnetic compatibility EMC Part 3 2 Limits ...

Страница 16: ...ol and laboratory use Part 1 General requirements EN 61000 6 4 2007 A1 2011 IEC 61000 6 4 2018 Edition 3 0 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments EN 61000 3 2 2014 IEC 61000 3 2 2018 Edition 5 0 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic current emissions equipment input current 16 A per phase EN 61000 3...

Страница 17: ... Re test The SIL qualification of components is documented in this manual All safety relevant characteristic data required by the user and the planner for project planning and operation of the safety instrumented system are summarised in this chapter Further SIL relevant information is integrated in this manual Safety function The safety function of the Ex p control unit is the purging with a defi...

Страница 18: ...l of retests 1 year Category 3 Reaction time The reaction time of the Ex p control unit to safety relevant functions without specific user delay times is smaller than 2 seconds With the Ex p control unit it is possible to set a delay time for pressure fluctuations below the minimum pressure This results in a delay time of TReaction TControl TDelay TReaction Time required by the Ex p control unit A...

Страница 19: ...roof can be mounted and operated The APEX control units described in these operating instructions function on the principle of pressurised enclosure with leakage loss compensation Specifically this means that an overpressure in an enclosure is maintained by the addition of purging gas to compensate for the leakage losses from the enclosure To ensure that an explosive atmosphere that has penetrated...

Страница 20: ...the APEX control unit up to 5 A single phase directly or indirectly by additional switchgear The advantage of the Ex p control unit APEX is that all required Ex p components are integrated in one control unit and it is possible to connect Ex p volumes of up to 70 liters to be protected diectly The APEX control unit regulates the purging gas flow internal housing pressure and automatic compensation...

Страница 21: ...y or indirectly by additional switchgear The advantage of the Ex p control unit APEXmv is that all required Ex p components are integrated in one control unit and it is possible to connect Ex p volumes of up to 75 liters to be protected diectly The APEXmv control unit regulates the purging gas flow internal housing pressure and automatic compensation of leakage losses by means of the integrated pr...

Страница 22: ...y for it to be permanently connected to the control unit For the p operator panel the application is use is described in a separate operating manual Programming switch Programming switch type 05 0003 0089 The programming switch must be connected to the control unit and activated in order to change parameters and switching values Values which are changed without the programming bridge connected wil...

Страница 23: ...livered packed in film on pallets and or in boxes Dispose of the packaging materials at the designated disposal points Observe the applicable national regulations for disposal Transport WARNUNG DEATH OR RISK OF INJURY FROM FALLING HEAVY SUSPENDED LOADS Never stand under suspended loads Secure the Ex p control unit before transport using suitable fastening e g straps ATTENTION AVOID HARD IMPACTS E ...

Страница 24: ... position and at a temperature of 25 C to 60 C in its original packaging The environment must be dry dust free and low vibration Store the control unit for a maximum of 2 years For warehouse logistics we recommend the first in first out principle Disposal Observe the applicable national regulations for disposal Dispose of the control unit at the designated disposal points ...

Страница 25: ...ns unless otherwise agreed for customer specific control units Mounting Ex p control unit APEXmv Attach the Ex p control unit to the intended position using the fastening options provided on the housing M6 screws with associated locking elements can be used as fastening material The corresponding drilling diagram is available in the appendix Pneumatic connections APEXmv The following figures show ...

Страница 26: ...p Control unit APEXmv Installation Rev 0 01 37A2 7D0005_MV_Manual_Exp Control Unit_2021005_0_en docx Page 25 of 80 Pressure connections APEXmv Legend Electrical signal Pneumatic signal Pneumatic connection ...

Страница 27: ...l Unit APEXmv Variant stainless steel Variant polyester The typical arrangement is remote mounting e g wall mounting with a maximum distance of 5 m and an inner diameter of at least 10 mm between Ex p control unit and protected equipment Position Description 1 Ex p control unit 2 Ex p protected equipment Pneumatic connections Electrical connections ...

Страница 28: ... of voltage earth and short circuit cover or safeguard nearby live parts Connection terminals with the type of protection Ex e or Ex i are on the connection board of the Ex p control unit Terminal row Function Ex e X3 Power supply X5 2x signal relay 1x CO each X8 Enable with voltage X12 Indicator relay 4x NO X7 Purging gas valve empty contacts X8 Purging gas outlet LAN Ex i X9 Bypass temperature s...

Страница 29: ...nd the connecting terminal Make sure that none of the wires are loose or jump out protrude AVOID DAMAGE TO THE SEAL Cancellation of the Ex protection concept Visual inspection of the seal when closing the control unit APEX cleanliness seat and integrity AVOID RAPID DISCONNECTION AND RECONNECTION OF THE POWER SUPPLY Internal protection circuits can trip Wait approx 30 seconds between switching off ...

Страница 30: ...s is ensured by professional clean line connections 6 1 2 1 Cables and connections Please observe the following points Divide the cables into groups Power cables power lines power supply Signal cables shielded min 0 5 mm Data cables shielded Ensure that the wiring is correct Ensure that over couplings between signal data cables and power cables is avoided Signal cables and power cables may only cr...

Страница 31: ...w through the entire cross section of the conductor but predominantly on the outer skin of a conductor Please observe the following points Always connect the shield over a large area using metal cable clips Avoid placing the shield on the ground with long wires Pre Fuse ATTENTION NOTE THE RATED CURRENT OF THE RELEASE CIRCUIT K1 AND ADD IT TO THE FOLLOWING VALUES THE FOLLOWING VALUES ARE ONLY FOR T...

Страница 32: ...e Ex p control unit from premature failure due to the overvoltage that occurs when the current flowing through an inductive load is interrupted In addition protective circuits limit the electrical disturbances that occur when switching inductive loads 6 1 4 1 Protective circuit for AC supplied inductive loads This circuit variant is used for inductive loads AC voltage fed relays contactors In this...

Страница 33: ...Electrical connections Ex p Control unit APEXmv Page 32 of 80 01 37A2 7D0005_MV_Manual_Exp Control Unit_2021005_0_en docx Rev 0 Electrical Wiring APEXmv ...

Страница 34: ... active protective measure the supply voltage is protected by a fuse min 1500 A breaking capacity and an FI current circuit breaker EMC compliant wiring Internal electronics can be disturbed by missing EMC measures and cause unforeseen shutdowns Loop the supplied ferrite sleeve into the power supply See EMC compliant wiring An der Klemmreihe X3 wird die Versorgungsspannung angeschlossen Mounting f...

Страница 35: ...g relays or destruction of the electronics by inductive loads The Ex p enable Relay K1 X8 terminal 2 and 3 can only be operated in conjunction with a mains fuse max 5 A 1 500 A switching capacity fast Supplement inductive loads with suitable interference suppression measures See chapter 6 1 4 The supply voltage is connected to terminal row X8 The application within the pressurized enclosure is ena...

Страница 36: ...5 K2_1 NO Normally open contact 6 K2_2 NO Normally open contact 7 K2_3 NO Normally open contact 8 K2_4 NO Normally open contact 6 2 1 5 Terminal row X7 ATTENTION MATERIAL DAMAGE DUE TO INCORRECT PRE FUSING Valve or Ex p control unit may be damaged Use only original spare parts The terminal row X7 is used to connect the purge gas valve and the accompanying valve fuse Furthermore the terminal points...

Страница 37: ...portional outlet valve only with a 1 6 A pre fuse The terminal row X6 is used to connect the outlet valve and the accompanying valve fuse Furthermore the terminal points 6 9 are intended for the LAN connection cable Terminal Connection Function 1 Pre fuse Connection pre fuse valve 2 Pre fuse Connection pre fuse valve 3 Valve conductor valve 4 Valve GND valve 5 Valve PE PE valve Connection of the o...

Страница 38: ...d that there will not be any explosive atmosphere for the duration of the commissioning or if the necessary precautions have been taken to protect against the risk of explosion fire permit A marking on the bypass key switch that the Ex protection will no longer exist if the key switch is activated must be affixed in the direct vicinity of the key switch The bypass key switch can be connected separ...

Страница 39: ...1 OUT Temperature sensor connection 5 T Sensor 1 MESS Temperature sensor connection 6 2 2 2 Terminal row X14 As an additional enable an enable switch can be connected after the control unit APEX has given the enable This function gives the enable when the control unit is enabled and the main switch is activated The main switch does not require a combination of resistors The temperature sensor can ...

Страница 40: ... set point values on the device It must only be connected during the deliberate modification of parameters After changing or adapting parameters a final function test must be performed During normal operation of the Ex p system it may not be connected The BARTEC parameter setting switch must be used to change the parameters The temperature sensor can be a PT 100 or 1000 Settings for the sensor are...

Страница 41: ...o functions can be executed at the optional current input as standard Firstly an additional pressure sensor can be connected or a current signal can be used to trigger purging without deactivation Pressure sensor for additional pressure monitoring The function is set via the WEB interface Pressure or gas sensors with 4 20 mA output can be connected to the sensor input OS 2 Ex ia The signal is proc...

Страница 42: ...Two functions can be executed at the optional current input as standard Firstly an additional pressure sensor can be connected or a current signal can be used to trigger purging without deactivation Pressure sensor for additional pressure monitoring The function is set via the WEB interface Pressure or gas sensors with 4 20 mA output can be connected to the sensor input OS 1 Ex ib The signal is pr...

Страница 43: ...I BK Power supply 2 GND WH Ground connection 3 HMI_RX RD Data cable 4 HMI_TX YE Data cable 6 2 2 7 Terminal row measurement card The pressure sensor board belonging to the Ex p control unit is connected to the terminal row screw connection Terminal Connection Wire Function 1 SCL_H1 WH Data cable 2 SDA_H1 BN Data cable 3 3V3_H1 GN Power supply channel 1 4 SCL_H2 YE Data cable 5 SDA_H2 GY Data cable...

Страница 44: ...station is supplied with a fixed IP address as standard Standard IP address factory default 192 168 11 101 The following options are available to establish a connection between laptop and PC Laptop 192 168 11 99 255 255 0 0 Direct Indirect USB LAN interface converter Ex p Control Unit 192 168 11 101 Adjusting the LAN connection Settings for the LAN interface on the PC or converter managed switch m...

Страница 45: ...on and select Advanced Select the Speed Duplex function in the left hand Property box Set the value in the right hand Value box to 100 Mb Full Duplex by clicking and selecting this in the drop down menu Confirm changes by clicking OK Call up Internet Protocol Version 4 TCP IP4 with a double click Properties of internet protocol Version 4 TCP IPv4 Click to change Obtain IP address automatically to ...

Страница 46: ...us query and messages are possible Level 2 User access User ID user Password 0000 NB Settings can be changed in conjunction with a set programming switch Navigation in the WEB interface By clicking on the left hand grey navigation bar you can jump directly to specific submenus The relevant icons for the submenus are arranged to the left of this The icon to log out is found in the bottom left hand ...

Страница 47: ... Enter value 250 Press the Enter key to confirm The following window opens This is to confirm and check the changed parameter value LED Indicators LED Color Function p1 Green Minimum pressure Lights up when the minimum pressure is exceeded p2 Yellow Pre alarm Lights up when the value falls below the set value p3 Green Purge pressure Lights up during rinse phase and exceeds set point value p4 Red M...

Страница 48: ...e integrated in the Ex p control unit shows the following menu structure Ex p Parameter Info File Settings Purge parameter Purge modi Pressure parameter Characterisitic Enclosure parameter Start page Status Messages Parameter Error log Temp Sensors Temp Sensor 1 Temp Sensor 2 Temp Sensor 3 Extended Valves Relays Units Sensors Display Password Network Language ...

Страница 49: ...r of purges of the Ex p volume for automatic purge time averaging The automatic purge calculates automatically the corresponding purging time during the initial purging phase based on the parameters enclosure size and applied purging gas outlet stored in the Ex p control unit Manual purge is based on the fact that the values for purging time and pressures are permanently stored in the device durin...

Страница 50: ...rts when the set point is exceeded p4 Maximum pressure operation Depending on the selection of the purge program there is a shutdown or message p5 Maximum pressure purge Depending on the selection of the purge program there is a shutdown or message 7 8 1 3 Characteristic DANGER INCORRECT PARAMETERIZATION OF THE SYSTEM COMPONENTS IN THE EX P CONTROL UNIT The purge process takes place with too low p...

Страница 51: ...he Ex p equipment Check enclosure size and volume For automatic purge time determination the size of the protected volume must be set in the Ex p control unit This is done by entering the width height and depth in mm Start page You can quickly return to the start page via the Info Start page menu Furthermore all system information can be called up via the Status or Messages menu Status In the Info...

Страница 52: ...meters menu parameters from the Ex p control unit can be saved on a local computer or transferred from the local computer to the Ex p control unit Upload Transfer local parameter set to the Ex p control unit Download Save parameter set from Ex p control unit to local computer Error log Furthermore there is the option of reading out the error memory in the Save Error memory menu Save Local loading ...

Страница 53: ... 1 The assigned function is executed on exceeding the switching value Temperature switching value 2 The assigned function is executed on exceeding the switching value Temperature switching value 3 The assigned function is executed on exceeding the switching value Switching hysteresis The switching hysteresis between activation and deactivation of the assigned function Functions Switching value Fun...

Страница 54: ... the active sensor is displayed by the green detector Save switching value 1 e g 25 C Confirm the pop up window with changed value Save switching value 2 e g 35 C Confirm the pop up window with changed value Save switching value 3 e g 60 C Confirm the pop up window with changed value Save switching hysteresis e g 5 K functions will be activated and deactivated at a hysteresis of 5K Select a functi...

Страница 55: ...ITCHING PARAMETER K2 WITH K1 When using relay K2 as an enable relay parameter K1 other selected parameters are not utilized because at this time relay K2 is regarded as an enable relay SIL related Assign messages to signaling relays K3 and K4 In the Relay menu item the relays K2 K3 and K4 can be provided with the associated switching functions One or more switching functions can be assigned to eac...

Страница 56: ...lected for pressure length volume and dilution 7 8 8 4 Sensors In the menu item Sensors the three additional temperature sensors can be activated In addition the OS1 and OS 2 current sensors can be activated In the standard version the sensor inputs OS1 and OS2 can be provided with an additional pressure monitoring or with an additional purging function Application as additional pressure monitorin...

Страница 57: ...re marked as active for the corresponding purge program in the Purge parameters purge modes menu Deactivate the programming switch Additional purging function The current inputs can also be used to activate additional purging on the Ex p control unit The Ex p equipment remains in the operating phase and purging can also be repeated In order to use this function the additional purging function must...

Страница 58: ... the contrast and brightness of the LCD display can be set on the p Operator Panel 7 8 8 6 Menu Password A new password can be stored for the Guest and User in the Password tab Menu Network All network specific settings are made in the Network menu By default the Ex p control unit is set to a static IP address It is also possible to activate a DHCP mode ...

Страница 59: ...entering the IP address 192 168 11 101 The start screen provides an initial overview of the status of the Ex p system In the upper left area the set values for po and p3 and the corresponding measured values are displayed Furthermore plain text messages pressure diagram and in the case of opt connected temperature sensors the values are displayed Additional information or download display of the e...

Страница 60: ...rol room can be retrieved using the URL http ip addr info_operator json e g http 192 169 1 101 info_operator json The username and password must be entered Login operator Password operator Reply from the control unit Code table Key ID Parameter Unit _0x0401 Operating pressure po setpoint Pa _0x0101 Operating pressure po actual Pa _0x0402 Minimum pressure shutdown pressure level Pa _0x0403 Pre alar...

Страница 61: ... procedure is recommended when setting the function parameters Setting is to be performed in case of automatic flushing Configuration Make sure that the electrical wiring is as described in the associated operating instructions and that the purge gas supply is connected If the Ex p control unit is in programming mode parameter switch activated and password entered the display of the pressure value...

Страница 62: ...he application Purge programs Ex_p_3 Ex_p_6 Ex_M_1 and Ex_M_2 are special purge modes which must not be used for standard applications Within the Purge parameters Purge mode web interface the purge mode as well as the sequence control can be adjusted The precondition for all purge programs so that the further phases are initiated is that po p1 is Procedure Connect PC with Ex p control unit activat...

Страница 63: ...ed value appears Confirm Pressure parameter p5 maximum pressure purge set to the value which the pressurized equipment is allowed during purging e g set 2000 Pa 20 mbar Pop up window with display of changed value appears Confirm Deactivate programming switch Ex p Control unit changes from programming mode to control monitoring mode Press the F5 key of the PC to refresh the browser window Start scr...

Страница 64: ...ate programming switch Login to the WEB interface with the user level Call up the Purge parameter Pressure parameter menu Enter and confirm the po operating overpressure parameter e g 250 Pa 2 5 mbar The value po is the internal operating overpressure of the pressurized enclosure This value is monitored by the Ex p control unit and compensated if necessary Pop up window with display changed value ...

Страница 65: ... that the further phases are initiated is that po p1 is Procedure Connect PC with Ex p control unit activate programming switch Logging into the WEB interface with the user level Call up the Purge parameter Purge mode menu Select purge program by clicking the left button Purge program Ex_p_1 by clicking the button Button changes from to Confirm pop up window with changed value Activate the purge m...

Страница 66: ... switch Login to the WEB interface with the user level Call up the Purge parameter Pressure parameter menu Enter and confirm the po operating overpressure parameter e g 250 Pa 2 5 mbar The value po is the internal operating overpressure of the pressurized enclosure This value is monitored by the Ex p control unit and compensated if necessary Pop up window with display changed value opens Confirm p...

Страница 67: ...rticular pressure monitor installed is defined in the Characteristics tab This must be correctly adjusted in order to correctly calculate the purge time The pressure monitor used can be selected by clicking the button The selection table is described in chapter 7 8 1 3 8 3 2 4 Setting the Ex p parameters enclosure parameters If the Ex p control unit is in programming mode parameter switch has been...

Страница 68: ...ge phase is replaced here by manual cleaning Ex p control flow chart With the previous chapters the required parameters and functions were defined and stored to the control unit The following parameters have been defined Purge program Purge mode Operating pressure for the Ex p equipment po Shutdown when pressure falls below minimum p1 Pre alarm for minimum pressure p2 Purge pressure p3 depending o...

Страница 69: ...nance work Maintenance intervals MAINTENANCE INTERVALS Maintenance according to the following maintenance schedule is recommended in the case of proper operation observing the installation instructions and ambient conditions ATTENTION MAINTENANCE AND CARE The currently applicable regulations and the national provisions must be observed for maintenance service and inspection of the equipment Operat...

Страница 70: ... In the case of anomalies the operator should weigh up the possibility of a timely and proper cleaning by BARTEC GmbH against a spontaneous failure of the control unit Furthermore the function of the overall system should be checked The correct sequence of the purging phase and of the operating phase should be checked Repairs Repairs to the control unit and accessories may only be made by BARTEC G...

Страница 71: ...y voltage Purging gas valve does not open or opens only partially Check purging gas valve for foreign particles in the mechanical part Increase inlet pressure to setpoint value An insufficient amount of purging gas flows through the Ex p enclosure Check purging gas nozzle for correct value Check setpoint values p3 and p1 of the control unit Increase the cross section of the purging gas supply line...

Страница 72: ...leak needle Switching value p4 too low Check switching value p4 Pressurised enclosure leaking switching value p1 not reached Seal pressurised enclosure The control unit switches off the electrical devices after the purging time with a 5 sec time delay Leakage air needle of digital valve too small Increase the air flow rate of the leakage air needle Switching value p3 too high Check switching value...

Страница 73: ...ol unit has successfully completed the purging process The main switch or bridge HS_IN HS_OUT is closed and enabled 00000004 p3 reached The set point value p3 purging flow is reached and the purging time counts down 10 4 2 2 Warning messages Status Code Plain text 00000005 Bypass active The bypass is activated on the control unit 00000006 Door contact main switch open The main switch or bridge HS_...

Страница 74: ...tus 00000013 Sensor fault 2 HW test error opt current sensors 00000014 Sensor fault 3 HW test error ext temperature sensors 00000015 p1 not reached The set point p1 Min pressure has not been reached 00000016 p3 not reached The set point p3 Purging pressure has not been reached 00000017 p4 exceeded The set point p4 Maximum pressure operation is exceeded 00000018 p5 exceeded The set point p5 Maximum...

Страница 75: ...to 44 Vdc 10 Mains voltage AC variant 100 Vac to 230 Vac 10 Power consumption electronics 0 5 A 1 5 A Maximum power consumption 15 W incl purging valve Enable relay K1 SIL 2 non floating NO contacts 230 Vac 5 A AC1 or 24 Vdc 5 A DC1 Enable relay K2 SIL Floating 4 x NO 230 Vac 3 A 24 Vdc 3 A Signal relays K3 and K4 Floating 1x changeover contact 230 Vac 1 A 24 Vdc 1 A Pre pressure Max 10 bar Purge ...

Страница 76: ... 5 A Maximum power consumption 15 W incl purging valve Enable relay K1 SIL 2 non floating NO contacts 230 Vac 5 A AC1 or 24 Vdc 5 A DC1 Enable relay K2 SIL Floating 4 x NO 230 Vac 3 A 24 Vdc 3 A Signal relays K3 and K4 Floating 1x changeover contact 230 Vac 1 A 24 Vdc 1 A Pre pressure Max 10 bar Purge gas connection G1 4 internal thread Purge gas flow Max 2 5 m h Purge gas connection 2x G1 4 inter...

Страница 77: ... range 07 37A2 2211 1730 Ex p control unit APEXmv AC wide voltage range 07 37A2 2211 2730 Standard polyesterl Ex p control unit APEXmv DC wide voltage range 07 37A2 3211 1730 Ex p control unit APEXmv AC wide voltage range 07 37A2 3211 2730 Valve fuse Valve fuse 0 8 A 05 0080 1015 Operator panel Permanently wired and installation 17 51P5 0111 Permanently wired and add on mounted 17 51P5 1111 Mobile...

Страница 78: ...01 37A2 7D0005_MV_Manual_Exp Control Unit_2021005_0_en docx Page 77 of 80 13 Annex Purge air diagram 0 1 2 3 4 5 6 7 8 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 p3 mbar Durchfluss l h ...

Страница 79: ...Annex Ex p Control unit APEXmv Page 78 of 80 01 37A2 7D0005_MV_Manual_Exp Control Unit_2021005_0_en docx Rev 0 Dimensions Ex p control unit APEXmv 07 37A2 2211 730 ...

Страница 80: ...0 01 37A2 7D0005_MV_Manual_Exp Control Unit_2021005_0_en docx Page 79 of 80 Ex p control unit APEXmv 07 37A2 3211 730 Software packages used The service area of hardware software of the control unit APEX SILAS uses the freeware freeRTOS ...

Страница 81: ...Declaration of conformity Ex p Control unit APEXmv Page 80 of 80 01 37A2 7D0005_MV_Manual_Exp Control Unit_2021005_0_en docx Rev 0 14 Declaration of conformity Ex p control unit APEX Type 07 37A2 2 1 ...

Страница 82: ...BARTEC BARTECGmbH Max Eyth Str 16 97980 Bad Mergentheim Germany Tel 49 7931 597 0 Fax 49 7931 597 119 Mail info bartec com bartec com ...

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