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Installation

Operating Instructions HYGROPHIL® H 4230-12 BA 060207

Installation

Depending on the local circumstances and purpose of use, HYGROPHIL

H 4230 can be installed as either a stationary unit (wall mounting) or a mo-

bile unit.

The entire installation must be carried out by a specialist, taking into account

and observing the regulations stipulated in DIN/VDE 100 and the relevant

national provisions for setting up power installations rated for up to 1000

volts.

Select a solid, vibration-free, vertical surface for installing the equipment. In

addition, the installation location should be easily accessible for mainte-

nance and cleaning work and should be illuminated.

Comply with this procedure wherever possible when installing the equip-

ment:

1. Mechanical installation

2. Connect sensors where appropriate

3. Connect outputs

4. Mount gas sampling hose

5. Pressure reduction regulator (if operated with over-pressure)

6. Mount filter (if necessary)

7. Prepare compressed air connection

8. Connect to the mains

9. Fill water storage tank

Содержание HYGROPHIL H 4230-12 Ex Zone II

Страница 1: ...30 94239 Gotteszell Deutschland Telefon 49 0 9929 301 0 Telefax 49 0 9929 301 112 E Mail gotteszell bartec benke de Internet www bartec benke de HYGROPHIL H 4230 12 Ex Zone II Operating Instructions S...

Страница 2: ......

Страница 3: ..._______15 1 5 1 Basic equipment ___________________________________15 1 5 2 Accessories _______________________________________15 1 5 3 Spare parts _______________________________________19 16 01 08 1...

Страница 4: ...______ 56 5 2 4 4 Hose heating controller ______________________________ 56 5 2 4 5 Compressed air control______________________________ 56 5 2 4 6 Flow setting_______________________________________...

Страница 5: ..._________93 8 3 1 Service channel ____________________________________93 8 3 2 Measured value channel _____________________________94 8 3 3 Arithmetic value channel _____________________________95 8 3...

Страница 6: ...art of this document may be reproduced processed or distributed in any form or by any means without the prior written permission of BARTEC BENKE Copyright 2018 by BARTEC BENKE Schulstra e 30 D 94239 G...

Страница 7: ...y methods if at all HYGROPHIL H 4230 uses a microprocessor to calculate all humidity related variables in various scales and in addition to automatically monitor the unit itself As a result maintenanc...

Страница 8: ...ordance with DIN 50012 and does not require any calibration It is one of the most reliable methods used to measure gas humidity Usually however this measurement procedure is subject to limits if the g...

Страница 9: ...HYGROPHIL H 4230 12 BA 060207 Gas sampling hose Connecting cable for hose heating Water container Electronics enclosure Measuring chamber enclosure Earth connection Rinse valve SILAS Controller Compre...

Страница 10: ...ics unit and further processed there The measuring cell is constantly fed with water from the storage tank by a hose pump The water level in the measuring cell is monitored by a sensor The pressure in...

Страница 11: ...sure reduction controller If the over pressure of the measuring gas shall be used to convey it into the measuring chamber the heatable pressure reduction controller with filter must be installed at th...

Страница 12: ...tings of the SILAS Controller are factory made see ta ble below They guarantee a safe operating in hazardous zone II The switch S1 must be turned into position 1 to monitor the rinse function The sett...

Страница 13: ...Auxiliary temperatures T1external via ext temperature sensor Tinternal for compensating HT Dew point temperature DT Absolute humidity MH Specific humidity SH Volumetric water vapour content Vol Parti...

Страница 14: ...cessible together with its display signal lamps and operating keys 1 3 10 1 Keys The measurement variables are displayed by simply pressing a key The keys that can be pressed to display the measuremen...

Страница 15: ...partial water vapour pressure of the gas to be meas ured Display of the absolute humidity of the gas to be measured Display of the specific humidity of the gas to be measured Display of the enthalpy o...

Страница 16: ...emperature Tint Standby the pump speed is decreased by a factor of 10 while the setpoint value for the differential pressure is fixed Key for changing the slave address and displaying the baud rate Te...

Страница 17: ...sage is present red The PROFIBUS is exchanging data green 1 3 10 3 Display The display is made up of two rows and is backlit The measurement variables called using the keyboard are displayed togeth er...

Страница 18: ...compensating the humid temperature For measuring temperature dependent humidity variables such as relative humidity RH or enthalpy h you have the option of installing an external temperature sensor T1...

Страница 19: ...etric content H2OVol 2 100 0 1 Absolute humidity MH 15 1000 g kg 1 g kg Specific humidity SH 15 1000 g kg 1 g kg Enthalpy h 35 1000 kJ kg 1 kJ kg Current vapour pressure VP 10 1000 hPa 1 hPa Saturatio...

Страница 20: ...e with DIN 40050 Dimensions 450 410 150 mm without mount Assembly drill holes 347x330 mm 4 7x13mm M6 Weight Approx 12 5 kg Connections Electrical connection Screw terminals 0 5 1 5 mm2 cable feed via...

Страница 21: ...4220 30 and 1 litre of surfactant Order number 241887 1 5 2 Accessories Measurement gas tube Type 4230 114 Flexible water resistant heating tube for feeding measurement gas without condensate max inpu...

Страница 22: ...ensor external Type 4230 103 For monitoring the fill level in the water storage tank Order number 216424 Adapter for gas sampling hose Type 4230 00 044 DKR 3 8 to NPT 1 4 Order number 214017 Adapter f...

Страница 23: ...pe 4220 100 Including filter cartridge 150 m CrNi Steel 1 4404 Order number 208686 Gas sampling sensor Type SP 2000 GF 150 Order number 214334 Sampling pipe for Gas sampling sensor Type SP 2000 SS Ord...

Страница 24: ...ting Instructions HYGROPHIL H 4230 12 BA 060207 Wall holder Type 4220 36 Order number U 3401422036 Stand holder Type 4220 35 Order number U 3401422035 Pressure reduction controller with filter Type 42...

Страница 25: ...e parts Tube pump cartridge Type 4230 104 Order number 216422 Measuring chamber with ejector Type 4230 301 Without probes Order number 202383 Water sensor Type 4230 302 For monitoring the fill level i...

Страница 26: ...tructions HYGROPHIL H 4230 12 BA 060207 Probe TT Type 4230 304 Order number 202411 Probe HT Type 4230 305 Order number 202410 Proportional valve Type 4230 308 Order number 202781 Display PROFIBUS boar...

Страница 27: ...filter for standard filter Type 4220 106 150 m Cr Ni steel 1 4404 Order number U 116006 Replacement filter Type GF 150 for Gas sampling sensor SP 2000 0 1 m Order number 220232 Compressed air conditio...

Страница 28: ...er connection nipple for measuring cell Type 4230 117 Measuring cell completely with ceramic ring without water connection nipple Type 4230 115 Order number 278353 Order number 278350 Special model fo...

Страница 29: ...10 escape ejector chart no 4230 00 054 Order number 232458 Order number 222563 Nut M5 for measuring chamber or cap fastener 2x3 pc per meas chamber necessary Measuring cell bracket incl ejector Type 4...

Страница 30: ...System description 24 Operating Instructions HYGROPHIL H 4230 12 BA 060207...

Страница 31: ...our attention to dangers Open the enclosure door only if there is no explosive atmosphere is pre sent Switch the device off an wait at least 5 minutes for cooling down before opening the enclosure 2 2...

Страница 32: ...be connected to the power supply in line with the specifications in these operating instructions see section 3 3 Make sure that you observe the relevant national regulations and the local provisions...

Страница 33: ...he equipment or if safe operation of the equipment cannot be guaranteed for any other reason do not start up the equipment or if already in oper ation shut it down immediately Notify the local service...

Страница 34: ...Safety precautions 28 Operating Instructions HYGROPHIL H 4230 12 BA 060207...

Страница 35: ...ting up power installations rated for up to 1000 volts Select a solid vibration free vertical surface for installing the equipment In addition the installation location should be easily accessible for...

Страница 36: ...diagram Fix four screws in the holes Attach the two fixation bars to the rear of the device Hook the device into the four screws Make sure that the equipment is aligned vertically This is important i...

Страница 37: ...nt is not to be installed for stationary use you can fix it to the stand holder type 4220 35 see section 1 5 2 Accessories Place the unit on its front side Unscrew the two mounting struts from the rea...

Страница 38: ...PE Do not disconnect the yellow green protective earth conductors or those labelled PE at any point Wire all power consumers within a complex system including the protec tive earth conductors in a sta...

Страница 39: ...o terminals on the right and the two on the left must be short circuited to create one pole on the terminal strip Using a 2 conductor connection reduces the measurement accuracy be cause the supply co...

Страница 40: ...the PROFIBUS cable through the two cable glands on the left Connect the PROFIBUS cable to terminals 2 PROFIBUS A and 3 PROFIBUS B If the unit is the last user in the PROFIBUS the two jumpers must be c...

Страница 41: ...water is able to gather in a sagging arc to form a water sack that blocks the flow of air Even when the compressed air is switched on again later this alone will not be enough to remove such a water...

Страница 42: ...elbows at the connections Avoid torsional movements during mounting Make sure that the axes of the hose run parallel and that the hose is not twisted Do not pull rolled hoses apart Unroll the hose If...

Страница 43: ...gth Even small quantities of leakage air cause substantial measurement errors If the gas sampling hose has a length of more than 1 m its weight must be supported by one or more additional attachments...

Страница 44: ...n at the bottom side of the device when operating with over pressure The compressed air connection should deliver maximum 17 5 Nl min at a pressure of 2 5 bar The pressure required depends on the nega...

Страница 45: ...the compressed air connector stub on the measuring unit If the available supply pressure amounts to 5 bar or more the compressed air conditioner must always be used Although the maintenance unit is de...

Страница 46: ...necessary to set the pressure Maximum efficiency of the ejector is obtained at a pressure of 5 bar The negative pressure in the customer system compared to the pressure in the measurement station mus...

Страница 47: ...gin with and start measuring The proportional valve adjusts the air flow rate to the correct value in line with the pressure in the customer system and the flow relationships If the value of 2 bar set...

Страница 48: ...for DP to 700 hPa and the tolerance for the proportional valve DP RANGE to 200 hPa Thermostat When delivered the thermostat is set to a temperature that prevents the pressure reduction controller from...

Страница 49: ...ate of the device periodical The check intervals must be shorter than the programmed TIMEOUT of 2400 seconds 40 minutes lest the device will shut down and must be started anew Operating can be conside...

Страница 50: ...ions due to a periodically rising water level as might be the case if the tension were not to be reduced Begin by pouring the surfactant into the storage tank Fill the storage tank with 2 litres of de...

Страница 51: ...etector to terminals 5 6 and 7 Terminals 4230 5 6 7 Cable ext water detector red S brown black 3 8 2 Calibration Remove the water tank from the mount Hold the water detector s sensor up to the unfille...

Страница 52: ...12 BA 060207 3 8 3 Installation Use two M 3 bolts and nuts to fix the external water detector to the inner side of the mounting strap front side of the tank attachment with the sensor side facing the...

Страница 53: ...on for the system as a whole 4 2 Operating mode Once the operating voltage has been switched on the program version is displayed and the equipment begins by carrying out a self test The equip ment the...

Страница 54: ...in operating mode The baud rate is then displayed briefly if the device is working connected to the bus Afterwards the current slave address is displayed briefly You are then asked whether you wish to...

Страница 55: ...ected is highlighted If you press the ENTER key this option is confirmed without change and the next menu appears If you are requested to enter measurement variable designations when as signing the me...

Страница 56: ...TER key you are taken to the next menu option Within the input masks you use the CLEAR key to correct entries see above When you enter values the system will only accept plausible entries mean ing tha...

Страница 57: ...PAUSE TIME 30 EQUIP CONF 1 0 EQUIPM CONFIG T1 extern 1 0 EQUIPM CONFIG T internal 1 0 EQUIPM CONFIG TIMEOUT 1 0 EQUIPM CONFIG TIMEOUT s 1200 1 EQUIPM CONFIG WATERSEN_IN 1 0 0 EQUIPM CONFIG WATERSEN_E...

Страница 58: ...You can assign any of the measurement variables to the analogue output ENTER Don t make any changes Select measurement variable press measurement variable key ENTER You can select the output current f...

Страница 59: ...which the humidity of the gas to be measured lies start the measurements with the default value Observe the dew point temperature during the measurements If the measured dew point temperatures lie be...

Страница 60: ...the target tem perature a fault message is output ENTER Don t make any changes Define target gas sampling hose temperature enter new value using key board ENTER 0 140 5 2 3 Programming the pump contr...

Страница 61: ...used to compensate the humid temperature HT ENTER Don t make any changes 1 Switch on temperature sensor Tinternal 0 Switch off temperature sensor Tinternal The internal temperature sensor should alwa...

Страница 62: ...ways lie below the ambient temperature even in winter and also if the input temperature is controlled externally it is possible to do without the hose heating In this case it is necessary to switch of...

Страница 63: ...eyboard 100 999 ENTER After entering the nominal value enter the tolerance for the proportional valve Thus you define the limits for FLOW TOO LOW and FLOW TO HIGH The range for expedient values is 50...

Страница 64: ...ke any changes Change reference pressure enter new value in hPa using keyboard ENTER 500 1500 5 2 4 8 Sensor calibration After installing or exchanging the temperature sensors you must enter their cal...

Страница 65: ...g OFF the limit monitoring quit programming mode 1 Switching ON the limit monitoring ENTER Don t make any changes ENTER Confirm measurand or operand for defining the limit ENTER Don t make any changes...

Страница 66: ...Programming 60 Operating Instructions HYGROPHIL H 4230 12 BA 060207...

Страница 67: ...rt occur it is also necessary for the gas sampling hose to be inspected and cleaned on a regular basis Particular attention must be paid to making sure that the entire air supply system is completely...

Страница 68: ...tially depends on the conditions of use In extreme cases the type and quantity of dirt in the air to be measured may make cleaning necessary every four weeks If the air flow rate displayed is too low...

Страница 69: ...he surface of the water remains free of oil and grease thanks to the self cleaning effect Tar Tar is a fairly problematic form of contamination as the self cleaning effect does not work fully in this...

Страница 70: ...ing chamber you need to remove all wires and hoses that run to the measuring chamber In order to avoid con fusing the wires and hoses during assembly it is a good idea to make a note of their position...

Страница 71: ...Detach the compressed air hose this is done by pushing in the blue catch and simultaneously pulling out the hose In order to make it easier to press the catches you can use the hose de tachment aid i...

Страница 72: ...Maintenance 66 Operating Instructions HYGROPHIL H 4230 12 BA 060207 Pull out the ejector outlet downwards while at the same time twisting it Detach the three upper M 5 A F 14 mounting nuts...

Страница 73: ...Maintenance 67 Operating Instructions HYGROPHIL H 4230 12 BA 060207 Pull the measuring chamber carefully downwards and take it out of the enclosure...

Страница 74: ...ting Instructions HYGROPHIL H 4230 12 BA 060207 6 3 4 Dismantling the measuring chamber Pull the two T pieces out of the measuring chamber enclosure together with the water detector Detach the three l...

Страница 75: ...tions HYGROPHIL H 4230 12 BA 060207 Remove the two parts of the lower measuring chamber section pulling downwards Place the measuring chamber on the three lower threaded pins and press the middle meas...

Страница 76: ...e the tulip to the measuring cell by using a screw driver or a simi lar tool 6 3 5 Changing the humid temperature sen sor Detach the knurled nut from the sensor mount and carefully extract the sensor...

Страница 77: ...g to disassemble the measur ing chamber Detach the connector s knurled nut and remove the plug in connector Detach the knurled nut from the sensor mount and carefully extract the sensor Insert the new...

Страница 78: ...rement Again use a pipe cleaner Middle measuring chamber section and measuring cell The interior of the measuring chamber often contains just greasy dirt The measuring cell may contain sludge In most...

Страница 79: ...r is rising or if the mes sage FLOW TOO LOW appears although the supply of compressed air is sufficient and the station pressure is 200 hPa this means that the ejector is not working properly Clean th...

Страница 80: ...e ejector is defective and must be replaced In this case please contact your service centre Outlet channels and inlet connection Extract the two outlet channels from the lower section of the measuring...

Страница 81: ...Maintenance 75 Operating Instructions HYGROPHIL H 4230 12 BA 060207 Measuring cell type 4230 107 new Measuring cell type 4230 115 116 Component parts of the measuring chamber...

Страница 82: ...g chamber make sure that the pin on the measuring cell snaps into place in the slot on the enclosure Check all silicone hoses prior to reassembly If they are no longer elastic and dimensionally stable...

Страница 83: ...lf fill a plastic hose with water Hold the water detector s sensor up to the unfilled part of the hose The LED on the water detector must be off Then hold the water detector s sensor up to the filled...

Страница 84: ...sing a peristalsis hose pump The pump can be changed quite easily when required Detach the two hose connections press the blue catch and extract the hose with the nipple Then squeeze the two catches o...

Страница 85: ...the material can be used During cleaning the hose can briefly be subjected to temperatures of up to 200 C and pressures of up to 50 bar The gas sampling hose should only be cleaned mechanically if all...

Страница 86: ...n the condensate separator 45 to the left or to the right Pull the condensate separator down to remove it Rinse the condensate separator carefully us ing this opportunity If there is a coating at the...

Страница 87: ...aned or a new filter Insert the filter holder an fix it by turning it clockwise Attach the condensate separator The mark at the upper flange meets the mark at the valve hous ing Press the condensate s...

Страница 88: ...the electronics enclosure door on the right Press in the fuse holder using a screwdriver and turn it a little anticlock wise Extract the fuse holder and exchange the fuse Insert the fuse holder toget...

Страница 89: ...e device from power supply before starting any work at the electronics Observe the safety precautions according to chapter 2 Disconnect the two connectors and unscrew the four attachment screws Take t...

Страница 90: ...tions of all connections or mark them distinctive Disconnect all cables and connectors Disconnect the three pressure hoses carefully Unscrew the seven attachment bolts Attention Do not unscrew the bla...

Страница 91: ...ntenance 85 Operating Instructions HYGROPHIL H 4230 12 BA 060207 Connect the pressure hoses to their nipples according to the figure be low Reassemble the display profibus board according to section 6...

Страница 92: ...connect the two blue hoses from the proportional valve For this press in hose catch at the nipple and pull out the hose at the same time Unscrew the two allen screws and take the valve out Insert the...

Страница 93: ...SYSTEM O K The equipment is ready to work STANDBY Warning relay The equipment is in standby mode TIMEOUT Error relay A fault occurred for longer than the programmed TIMEOUT time Determine fault displa...

Страница 94: ...y Although the proportional valve is fully closed too much air is being pumped through the measuring chamber close error see section 8 3 1 DaAdr 0A Bit 9 and Bit 17 Upon start up Pressure at the extra...

Страница 95: ...measuring range limit Check conditions at the sam pling position Check programming menu PRG OUTPUT OVERRANGE A1 A2 Warning relay No fault at the device Warning when measurand is too high The value for...

Страница 96: ...ve or below the value de fined in the SET LIMITS menu the warning relay is activated and the Fault LED lights up The current measurands are present at the analog output In the following cases will the...

Страница 97: ...de This is where the command code is shown for queries and the status code is shown for responses from the measuring unit Input 0x01 Write 0x02 Read Output In the case of responses from HYGROPHIL addi...

Страница 98: ...be requested Output The number of items of user data written or to be read is coded in this byte Byte 7 reserved Bytes 8 15 user data Input In the case of a write process the data to be written must...

Страница 99: ...Bit 8 Open error proportional valve cannot open any further Bit 9 Close error proportional valve cannot close any further Bit 10 Error in external water detector Bit 11 Error in internal water detect...

Страница 100: ...al temperature T1external 16 C 0 200 C Internal temperature Tinternal 20 C 0 100 C DaAdr 16 Preset SP Format Array 1 6 of Float Before you can write this variable you must first change to standby mode...

Страница 101: ...0 g kg Specific humidity SH 16 g kg 1000 g kg Enthalpy H 20 kJ kg 1000000 kJ kg Saturation deficit DVP 24 hPa 5000 hPa Relative humidity due to T1external RHexternal 28 0 100 Volumetric water content...

Страница 102: ...aAdr 31 OutputControlStatus Format Array 1 3 of Char 7 6 5 4 3 2 1 0 Value OK SignalHigh SignalLow Free Free Free Free Free Value OK 1 Value at analogue output within specified limits 0 Value at analo...

Страница 103: ...0 mA 20 Current output 0 100 20 4 mA 30 Current output 0 100 0 20 mA 40 Current output 0 100 20 0 mA Default 10 SetpointNo Index for selecting the output variable 0 15 based on the table in DaAdr 10 a...

Страница 104: ...T C 0 2 HT C 0 8 3 5 1 channel parameters DaAdr hex Identifier Memory Type Read out Format 40 Heating_w EERPOM read write dec Float 41 Heating_xp EERPOM read write dec Float 42 HeatingControlStatus RA...

Страница 105: ...Error 1 Fault short circuit interruption on the hose heating 0 Hose heating OK D limit 1 D component limit exceeded 0 D component OK PID active 1 PID controller active i e xp range reached 0 P control...

Страница 106: ...Record 54 PumpControlStatus RAM read write hex Char 55 PumpConfig EEPROM read write hex Char 57 EquipmentControlStatus RAM read write hex Char 58 EquipmentConfig EEPROM read write hex Char 53 Limit Ta...

Страница 107: ...not activated DaAdr 54 PumpControlStatus Format Char 7 6 5 4 3 2 1 0 ON Pump on off FillMode Control NormalMode Control SM Error Free FillMode Status Nor malMode ON 1 The pump is switched on and runni...

Страница 108: ...eased the status bits are left at 0 DaAdr 58 EquipmentChConfig Format Char Before you can write this variable you must first change to standby mode 7 6 5 4 3 2 1 0 Free Free External water de tector F...

Страница 109: ...first change to standby mode Upper value of the limit monitoring HIGH LIMIT Default 100 DaAdr 5c DP Parameter Format Record Before you can write this variable you must first change to standby mode Pr...

Страница 110: ...always be 0x00 Data address from channel description Byte 2 0x00 Byte 3 0x20 for dew point Offset from channel description Byte 4 0x00 Byte 5 0x00 Length of the data requested Byte 6 0x04 for 4 bytes...

Страница 111: ...rom channel description standby mode 0x000B Byte 2 0x00 Byte 3 0x0B Offset from channel description Byte 4 0x00 Byte 5 0x00 Length of the data to be written Byte 6 0x01 for 1 byte Byte 7 Reserved 0x00...

Страница 112: ...Operating Instructions HYGROPHIL H 4230 12 BA 060207...

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