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Maintenance Precautions ..................... Page 5-2

Position of Mower during
Maintenance ........................................... Page 5-2

Maintenance Schedule .......................... Page 5-3

Adjusted Values .....................................Page 5-5

Greasing ................................................. Page 5-6

About Greasing ......................................Page 5-6
Greasing Points ..................................... Page 5-6

Lubrication ............................................. Page 5-8

About Lubrication ...................................Page 5-8
Lubricating Points .................................. Page 5-8

Maintenance Work ................................. Page 5-9

Troubleshooting Procedures of
Aftercut Appearance ........................... Page 5-25

Scalping ...............................................Page 5-25
Angled Mismatch ................................. Page 5-25
Overlap Marks ..................................... Page 5-26
Blade Does Not Cut .............................Page 5-27
Uneven Blade Engagement .................Page 5-28

Maintenance

LM56GC

・

LM66GC / LM66TC

Maintenance

Page 5-1

Содержание LM56GC

Страница 1: ...Behind Greens Mower Walk Behind Tee Mower Owner s Operating Manual Serial No LM56GC 35581 LM66GC 35537 LM66TC 35103 Required reading Read this manual before using the machine Original Instructions Ver...

Страница 2: ...ing the Baroness product This manual describes the proper handling adjustment and inspection of your product We hope you will use the product safely and take advantage of its best performance LM56GC L...

Страница 3: ...arning Symbols This manual uses the following warning symbols for handling precautions that are important for your safety 696cq5 001 Warning symbol This symbol indicates the articles regarding Danger...

Страница 4: ...other companies Prior to use carefully read the following manuals to thoroughly understand the contents for safe and correct operation Baroness Owner s Operating Manual The Engine s Owner s Manual Pu...

Страница 5: ...ns Page 4 3 Tightening Torques Page 4 9 Adjustment before Work Page 4 12 Procedure to Start Stop Engine Page 4 18 Operation Method Page 4 21 Instruments Page 4 28 Move Page 4 29 Cutting Work Page 4 29...

Страница 6: ...LM56GC LM66GC LM66TC Contents...

Страница 7: ...Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance and Storage Page 1 4 Safety LM56GC LM66GC LM66TC Safety Page 1 1...

Страница 8: ...es of the machine from the normal operating position 1 2 3 4 5 6 7 8 Preparation Evaluate the terrain to determine what accessories and attachments are needed to properly and safety perform the job On...

Страница 9: ...ngage the cutting unit and traction drive Set the parking brake Stop the engine 1 2 3 4 5 6 7 8 1 2 3 4 9 10 11 12 13 1 2 3 4 Stop the engine in the following conditions Before refueling Before removi...

Страница 10: ...arts have sufficiently cooled down Never store the equipment with fuel in the tank inside a building where fumes may reach an open flame or spark If the engine is provided with a shut off valve shut o...

Страница 11: ...Recycle and Waste Disposal Page 2 2 About Recycle Page 2 2 About Waste Disposal Page 2 2 Disposal LM56GC LM66GC LM66TC Disposal Page 2 1...

Страница 12: ...ical use of resources It may be required by local laws About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations e...

Страница 13: ...ion Page 3 9 Regulation Decals Page 3 9 Positions of Regulation Decals Page 3 9 Description of Regulation Decals Page 3 9 Safety Signs and Instruction Signs Page 3 11 About Safety Signs and Instructio...

Страница 14: ...ne 2 0 dm3 2 0 L Fuel consumption 237 57 g PS h rated output 323 g kW h rated output Engine oil capacity 0 15 U S gals 0 56 dm3 0 56 L Coolant volume Hydraulic tank capacity Operating width Mowing wid...

Страница 15: ...1 parts 2 The indicated lowest mowing height is for general application It may be adjusted according to the state of green and the bed knife to be installed The value in the brackets is the mowing he...

Страница 16: ...ne oil capacity 0 15 U S gals 0 56 dm3 0 56 L Coolant volume Hydraulic tank capacity Operating width Mowing width 26 in 64 6 cm Operating height Mowing height 0 118 0 177 1 142 in 0 118 0 177 1 063 in...

Страница 17: ...It may be adjusted according to the state of green and the bed knife to be installed The value in the brackets is the mowing height of the machine equipped with a groomer The value in the brackets is...

Страница 18: ...ne oil capacity 0 15 U S gals 0 56 dm3 0 56 L Coolant volume Hydraulic tank capacity Operating width Mowing width 26 in 64 6 cm Operating height Mowing height 0 177 0 276 1 142 in 0 177 0 276 1 063 in...

Страница 19: ...It may be adjusted according to the state of green and the bed knife to be installed The value in the brackets is the mowing height of the machine equipped with a groomer The value in the brackets is...

Страница 20: ...accordance with the procedure specified in ISO5395 1 2013 Vibration Level LM56 Hand Arm Vibration This machine was confirmed not to exceed a vibration level of 2 5 m s2 to hands and arms by measuring...

Страница 21: ...veling Working selector lever 16 Grass catcher 17 Traveling tires 18 Stand Regulation Decals Positions of Regulation Decals A D B C quwxcl 207 Positions of Regulation Decals_001 A Serial number plate...

Страница 22: ...urope The noise emission decal indicates the sound power level determined by measuring identical machines in accordance with the procedure specified in the EC directives jiwe3f 001 Noise Emission Deca...

Страница 23: ...truction Decals_001 1 Caution safety instruction decal 2 Caution to mutilation decal 3 Caution to noise decal 4 Warning engine oil decal 5 Greasing 10HR decal Description of Safety Decals and Instruct...

Страница 24: ...9po 001 Caution to Noise Decal_001 Engine Oil Warning Decal K4205001300 DECAL WARNING ENGINE OIL Important Check engine oil and gearbox levels before starting WARNING CHECK ENGINE OIL AND GEARBOX LEVE...

Страница 25: ...t of Groomer Page 4 17 Procedure to Start Stop Engine Page 4 18 Start Stop of Engine Page 4 18 Operation Method Page 4 21 Cautions before Leaving The Machine Page 4 21 Positions of Operation Decals Pa...

Страница 26: ...engine switch is operated Check that the cord is correctly connected When assembling the handle check the connection of the engine switch cord There are two connections plug and crimp terminal The plu...

Страница 27: ...der and the bed knife bottom blade are too blunt to cut Make sure that the reel cutter cutting cylinder and the bed knife bottom blade are not cracked Check to see how much the reel cutter cutting cyl...

Страница 28: ...ove the cover Remove the screw and then remove the air cleaner elements Remove the urethane element from the paper element Important When cleaning the paper element do not use petroleum solvents Impor...

Страница 29: ...and make sure that the brake can operate completely Operate the lock lever and make sure that it can lock the brake lever Make sure that the brake is not applied even slightly after releasing the loc...

Страница 30: ...ure Important Screw the oil level gauge firmly Remove the oil level gauge Through the oil filling port supply new engine oil until the engine oil reaches a level in the upper limit lines on the oil le...

Страница 31: ...kage 1 Make sure that the fuel strainer is not damaged or dirty Cleaning of Fuel Strainer If dust or dirt accumulates in the fuel strainer the fuel flow will become insufficient Periodically clean it...

Страница 32: ...pection of Grass Catcher The grass catcher may no longer correctly collect grass clippings due to its wear damage deformation etc caused by frequent use Make sure that there is no wear or deterioratio...

Страница 33: ...below is for the galvanized or parkerized bolts In case that the strength of internal thread is weak it is not applied Do not use rusty or sand attached screw Otherwise it may cause insufficient tight...

Страница 34: ...8 44 26 61 96 7 10 71 38 101 97 61 96 88 51 M6 8 11 81 58 112 17 70 81 97 36 14 18 142 76 183 55 123 91 159 32 M8 23 29 234 53 295 71 203 57 256 68 28 38 285 52 387 49 247 83 336 34 M10 45 57 458 87 5...

Страница 35: ...91 77 61 96 79 66 Reel shaft K0185160002 NUT LEFT HANDED P1 5 M16 3 36 367 09 318 64 Reel shaft Groomer model LM56G 1204Z0 GEAR 20 TEETH 36 367 09 318 64 Front roller K6083000042 PIN STEPPED M15 19 29...

Страница 36: ...can locate at the center of the handle guide 1 2 3 1 2 gp7sf7 001 Adjustment of IGCA Independent Grass Catcher Arm _001 1 Handle pipe 2 Handle guide Important Adjust the right and left link rods so t...

Страница 37: ...holes aligned Turn the right and left shafts to adjust so that the gap between the grass catcher and the stay will be 1 0 mm 0 039 in 6 1 2 3 Tighten the right and left locknuts 2 3 1 gp7sf7 004 Adju...

Страница 38: ...er cutting cylinder is too tight to turn Tighten rotate clockwise the cutter adjustment nut to reduce the contact pressure between the reel cutter cutting cylinder and the bed knife bottom blade If th...

Страница 39: ...rd blade 1 5 0 059 3 0 0 118 K2511000310 1 5 Bed knife 65G K2511000400 1 5 Bed knife 65G 47 Offset 5 mm 2 0 0 079 3 5 0 138 K2511000300 2 Bed knife 65G K2511000360 2 Bed knife 65G 47 Offset 5 mm 2 5 0...

Страница 40: ...2 3 Move the front roller up or down with the roller adjuster to position the front roller so that there is no gap between the bottom of the head of the small screw for cutting height setup in the cu...

Страница 41: ...rew on the cutting height gauge and then securely lock it with a wing nut 1 4 3 2 A 2qrq2r 002 Adjustment of Groomer_001 1 Dethatching blade 2 Small screw for groomer setup 3 Cutting height gauge 4 Fr...

Страница 42: ...t groomer is not used you do not have to change the set groomer height Loosen the nuts fixing the right and left groomer adjustment screws lift the groomer and tighten the right and left nuts to raise...

Страница 43: ...B v2e27i 055 Procedure to Start Engine_004 1 Fuel cock A Close B Open 3 4 Set the engine switch to the ON position B A 1 v2e27i 043 Procedure to Start Engine_005 1 Engine switch A ON B OFF Set the ch...

Страница 44: ...27i 057 Procedure to Start Engine_008 1 Choke lever A Close B Open 7 8 Procedure to Stop Engine Don t grip the main clutch lever 1 2 B A k7k67l 004 Procedure to Stop Engine_001 1 Main clutch lever 2 C...

Страница 45: ...ck that the engine has stopped Caution Make sure that the brake lever is locked Positions of Operation Decals 3 2 4 5 1 8zq6pd 053 Positions of Operation Decals_001 1 Decal engine switch 2 Decal clutc...

Страница 46: ...tter cutting cylinder and drum ON ON OFF Reel Travel Travel es1gyn 002 Clutch Decal_001 Groomer Indication Mark Note Depending on the specifications this function may not be available K4203001120 DECA...

Страница 47: ...ional support wxhvbx 001 Red Alignment Mark 10300_001 Light Switch Note Depending on the specifications this function may not be available The light switch is located in the handle panel Flip up the s...

Страница 48: ...djust the engine rpm Move the throttle knob toward the High speed position to increase the engine rpm and toward the Low speed position to reduce the rpm 1 A B ef6hsk 021 Throttle Lever_001 1 Throttle...

Страница 49: ...nds to stop the machine traveling and the reel cutter rotating 1 2 B A k7k67l 004 Main Clutch Lever_001 1 Main clutch lever 2 Clutch lock lever A ON B OFF Traveling Working Selector Lever Caution This...

Страница 50: ...engine clutch cover is located on the left side of the engine and covers the engine clutch Open or close the engine clutch cover by removing or installing the lock bolt 1 2 A B paspfk 005 Engine Clutc...

Страница 51: ...ud 001 IGCA Independent Grass Catcher Arm _001 1 IGCA Issue 1 The cutting height fluctuates due to the up and down movements of the cutting section caused by the weight of the grass catcher Solution T...

Страница 52: ...does not affect the front roller it is possible to reduce sinking gouging or digging caused by the front roller touching the ground when entering the green 3 4 2 1 4fx8ud 005 IGCA Independent Grass Ca...

Страница 53: ...tion Do not start to move or stop the machine abruptly Caution Be sure to operate at an appropriate speed for the mowing site For mowing on an undulated surface mow with lowered cutting speed Importan...

Страница 54: ...Traveling Tires_002 1 Traveling tires 2 Wheel mounting plate 1 2 1 x9pzjh 003 Removing Installing Traveling Tires_003 1 Traveling tires Follow the same steps to remove the traveling tire on the opposi...

Страница 55: ...non slip shoes and travel slowly Important When securing the machine with a rope do not tie the rope to the engine Important When securing the machine with a rope be careful not to bend any wires Be e...

Страница 56: ...LM56GC LM66GC LM66TC Handling Instructions Page 4 32 Storage...

Страница 57: ...e 5 12 Replacement of Reel Cutter Cutting Cylinder Page 5 13 Replacement of Bed Knife Bottom Blade Page 5 15 Removing Installing The Bed Knife Base Page 5 15 Removing Installing The Bed Knife Page 5 2...

Страница 58: ...ay be void if you use non genuine parts for replacement or accessories Position of Mower during Maintenance Important If the mower handle is left leaned on the ground for a long time during maintenanc...

Страница 59: ...he muffler cover 2 Change engine oil 20 hours first change 2 Check spark plug 2 Clean spark arrester 2 Clean sediment cup 1 Clean fuel tank filter 1 Check idling speed Check every 300 hours or every y...

Страница 60: ...nce schedules differ according to greasing points Adjust engine clutch spring Check brake wire Check electrical wiring condition Damage defacement and joint looseness Adjust engine clutch gap Check th...

Страница 61: ...ult your local Baroness Dealer for this service 2 Refer to the Engine s Owner s Manual The values for consumables are not guaranteed Adjusted Values Cutter adjustment spring 50 0 mm 1 97 in Length of...

Страница 62: ...nipples are installed in the following locations 2 5 3 5 1 1 7 1 1 6 6 4 8bq62b 446 Greasing Points_001 Location No of greasing points Greasing period 1 Frame Transmission 7 A B 2 Differential gear 1...

Страница 63: ...move the elastic adhesive on the tips of the grease nipples with a flat blade screwdriver etc B B 8bq62b 249 Greasing Points_006 2 3 4 Front roller There is one point each on the left and right Right...

Страница 64: ...Points There are oil filling ports at the following locations Apply lubricant every 50 hours of operation 1 2 9llqa9 040 Lubricating Points_001 7 Location No of greasing points 1 Clutch lock lever fu...

Страница 65: ...tting cylinder and the bed knife bottom blade are not in parallel Check for the gap between the reel cutter cutting cylinder and the bed knife bottom blade Loosen the locknut when adjusting the cam bu...

Страница 66: ...ve the following items ready Strips of newspaper Abrasive Back lapping powder mixed with oil or gel compound Baroness genuine abrasive Brush 1 2 3 4 zhz6po 002 Back Lapping_001 1 Newspaper 2 Back lapp...

Страница 67: ...r lapping handle to the lapping bolt of the machine 1 zhz6po 007 Back Lapping_005 1 Lapping bolt Rotate the reel cutter cutting cylinder clockwise reverse rotation when you face the mower unit from th...

Страница 68: ...orn and its shape conical perform cylindrical grinding to return it to a cylindrical shape For sharpening the reel cutter cutting cylinder contact your dealer or Baroness unless you have a grinding ma...

Страница 69: ...en the reel cutter cutting cylinder becomes worn and its shape conical or when blade engagement adjustment cannot be performed 2 1 2 3 Replacement of Reel Cutter Cutting Cylinder Caution Both the reel...

Страница 70: ...er catch your gloves Otherwise you may injure your hand or fingers Follow the steps below to replace the bearings and oil seals on the left and right ends of the reel cutter cutting cylinder Important...

Страница 71: ...01 1 Bed knife bottom blade 2 Mounting hole A Front face High speed steel tipped blade Replace the bed knife bottom blade before it no longer has a tip 1 2 3 1 3 A 2 d5gd5v 003 Replacement of Bed Knif...

Страница 72: ...eat bolt S washer washer and remove the bed knife base arm Assy from the bed knife base COMP 1 4 3 2 5ttm1g 003 Removing The Bed Knife Base_003 1 Bed knife base arm Assy 2 Bolt 3 S washer 4 Washer Cau...

Страница 73: ...ck nuts to the heads of the cutter pins but do not allow the lock nuts to contact the cam bushes 2 3 4 1 kx7caa 001 Installing The Bed Knife Base_001 1 Bed knife base COMP 2 Cutter pin 3 Lock nut 4 Ca...

Страница 74: ...8 Insert one or two strips of newspaper into the space between the reel cutter cutting cylinder and the bed knife bottom blade at an angle of 90 degrees Then rotate the reel cutter cutting cylinder c...

Страница 75: ...me Align the vertical hole in the fulcrum seat and then secure it OK The cutter adjustment bolt is centered in the hole of the fulcrum seat NG The cutter adjustment bolt is not centered in the hole of...

Страница 76: ...Bed Knife Caution Both the reel cutter cutting cylinder and the bed knife bottom blade are edged tools Handle them carefully since they could cut your hands and feet Caution Wear gloves when touching...

Страница 77: ...ch the small cover left 2 1 xg9isz 006 Removing The Small Cover Left _002 1 Small cover left 2 Bolt Installing The Small Cover Left Attach the small cover left temporarily to the frame with four bolts...

Страница 78: ...heavy when rotating the drum Make sure that the brake lever is locked when gripping the lock lever while gripping the brake lever Adjustment of Engine Clutch Section For centering adjustment of the en...

Страница 79: ...sen the clutch wire adjusting nuts Adjust the operation distance of the clutch plate by changing the clutch wire position 2 1 2 After appropriate adjustment of the operation distance of the clutch pla...

Страница 80: ...l that is classified as API Service Grade SE or higher with an SAE Viscosity that is appropriate for the operating environment ambient temperature Important Screw the oil level gauge firmly Replace th...

Страница 81: ...olling etc Increasing of cutting height NO NO If the groomer is installed Remove the groomer replace the roller bracket with the L shaped bracket and then bring the front roller closer to the reel cut...

Страница 82: ...Replacement of cam bush Replacement of cutter pin Replacement of cam bush Replacement of frame Correctly driving in the outer ring Replacement of reel bearing NO YES Do the cam bush and frame rattle...

Страница 83: ...pplied to the greens Use lapping powder with a grit size of 200 400 Work in sand Is there runout or bending in the reel cutter cutting cylinder shaft Is the frame warped near the mounting location of...

Страница 84: ...t of reel cutter cutting cylinder Asymmetrical wear of bed knife bottom blade Surface grinding of bed knife bottom blade Replacement of bed knife bottom blade Distortion of frames Rearrange frames in...

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Страница 88: ...Head Office Tel 81 533 84 1390 Fax 81 533 84 1220 1 26 Miyuki cho Toyokawa city Aichi pref 442 8530 JAPAN LM56GC UM GBZ 21C 00 S K E03a LM56ser _EU03a...

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