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Barnes 4SE-EL Series, Инструкция по установке и эксплуатации

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TABLE OF CONTENTS

WARNINGS AND SAFETY PRECAUTIONS ....................................................................... 3

A. PUMP SPECIFICATIONS - 4SE-EL..................................................................................... 4

PUMP SPECIFICATIONS - 4SE-EDS.................................................................................. 5

B. GENERAL INFORMATION .................................................................................................. 6

C. INSTALLATION.................................................................................................................... 6 - 7

ELECTRICAL DATA............................................................................................................. 8

D. START-UP OPERATION ..................................................................................................... 7 - 9

E. PREVENTIVE MAINTENANCE............................................................................................ 9

F. SERVICE and REPAIR ........................................................................................................ 9 - 16

G. REPLACEMENT PARTS...................................................................................................... 16

TROUBLE SHOOTING ........................................................................................................ 17

4SE-EL CROSS-SECTION  (Fig. 19)................................................................................... 18
4SE-EL EXPLODED VIEW (Fig. 20) .................................................................................... 19
4SE-EL PARTS LIST ........................................................................................................... 20 - 21

4SE-EDS CROSS-SECTION  (Fig. 21)................................................................................ 22
4SE-EDS EXPLODED VIEW (Fig. 22) ................................................................................. 23
4SE-EDS PARTS LIST ........................................................................................................ 24 - 25
4SE-EDS LEAK SENSOR PARTS LIST .............................................................................. 26
4SE-EDS LEAK SENSOR EXPLODED VIEW (Fig 23)........................................................ 27

START-UP REPORT
WARRANTY INFORMATION
WARRANTY
WARRANTY REGISTRATION

SPECIAL TOOLS AND EQUIPMENT

INSULATION TESTER  (MEGGER)
DIELECTRIC TESTER
SEAL TOOL KIT  ( see parts list)
PRESSURE GAUGE KIT  (see parts list)

Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Barnes Pumps, Inc.
© Barnes Pumps, Inc. 1997, 1998 2002                            Alteration Rights Reserved.                                          Printed in U.S.A.

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Содержание 4SE-EL Series

Страница 1: ...m product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification SERIES 4SE EL 1 5 6 7HP 1750 RPM SERIES 4SE EDS 1 5 6 7HP 1750 RPM BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS ...

Страница 2: ... CROSS SECTION Fig 21 22 4SE EDS EXPLODED VIEW Fig 22 23 4SE EDS PARTS LIST 24 25 4SE EDS LEAK SENSOR PARTS LIST 26 4SE EDS LEAK SENSOR EXPLODED VIEW Fig 23 27 START UP REPORT WARRANTY INFORMATION WARRANTY WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trad...

Страница 3: ...harge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO ...

Страница 4: ... Phase NEMA B Three Phase Torque Curve Completely Oil Filled Squirrel Cage Induction Insulation Class A SINGLE PHASE Dual Voltage 200 230 Includes Overload Protection In Motor 1 5 2 2HP Capacitor Start 2 7 4 5HP Capacitor Start Capacitor Run Requires Barnes Pumps Starter or Control Panel Which Includes Capacitors or Capacitor Pack THREE PHASE Dual Voltage 200 230 Includes Overload Protection in Mo...

Страница 5: ...ve Completely Oil Filled Squirrel Cage Induction Insulation Class A SINGLE PHASE Dual Voltage 200 230 Includes Overload Protection In Motor 1 5 2 2HP Capacitor Start 2 7 4 5HP Capacitor Start Capacitor Run Requires Barnes Pumps Starter or Control Panel Which Includes Capacitors or Capacitor Pack THREE PHASE Dual Voltage 200 230 Includes Overload Protection in Motor MOISTURE SENSOR N O Requires Rel...

Страница 6: ...ely If it is required that the pump be installed and tested before the long term storage begins such installation will be allowed provided 1 The pump is not installed under water for more than one 1 month 2 Immediately upon satisfactory completion of the test the pump is removed thoroughly dried repacked in the original shipping container and placed in a temperature controlled storage area B 4 Ser...

Страница 7: ...tor cools to a safe temperature In the event of an overload the source of this condition should be determined and rectified immediately DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS C 4 3 Moisture Sensor Double Seal Pumps A normally open N O detector designed to indicate moisture present in the lower shaft seal It is recommended that this detector be connected in series to an al...

Страница 8: ...g Resistance 5 Start wires Black White Main wires Black Red Pump rated for operation at 10 Voltage at Motor MODEL NO A DIM HP VOLT PH NEMA START CODE FULL LOAD AMPS LOCKED ROTOR AMPS CORD SIZE CORD TYPE CORD O D WINDING RESISTANCE START MAIN 4SE1514EL 19 12 1 5 115 1 F 19 5 66 0 12 4 SOW 0 650 2 0 0 5 4SE1574EL 19 12 1 5 200 230 1 E F 17 0 15 3 37 0 33 0 12 4 SOW 0 650 8 3 1 7 4SE1594EL 19 12 1 5 ...

Страница 9: ...should be taken to an authorized service station However as with any mechanical piece of equipment a preventive maintenance program is recommended and suggested to include the following checks 1 Inspect impeller and body for excessive build up or clogging and repair as required per section F 5 2 Inspect seal for wear or leakage and repair as required per section F 6 SECTION F SERVICE AND REPAIR NO...

Страница 10: ...erated in cooler temperatures COOLING OIL Dielectric TABLE 1 SUPPLIER GRADE BP Enerpar SE100 CONOCO Pale Paraffin 22 MOBIL D T E Oil Light G G OIL Circulating 22 Imperial Oil Voltesso 35 Shell Canada Transformer 10 Texaco Diala Oil AX Woco Premium 100 A 1 8 pipe nipple is attached to pipe plug opening in switch end bell 42 A 1 2 or larger valve is attached to 1 8 nipple with bushings The unit is n...

Страница 11: ...Fig 4 DIAPHRAGM PLUG Material 2 000 Dia Aluminum Fig 5 DIAPHRAGM CLAMP Material 750W x 375Thk Steel Fig 6 OIL FILLING 11 ...

Страница 12: ...he stationary member is in straight Lightly oil shaft and inner surface of bellows on rotating member With lapped surface of rotating member facing inward toward stationary member slide rotating member onto shaft using the seal pusher until lapped faces of stationary and rotating member are together It is extremely important to keep seal faces clean during assembly Dirt particles lodged between th...

Страница 13: ...g with hole in drive and bell Press housing in place and temporarily install two mounting bolts 67 Place several drops of oil inside of bellows of rotating member 13C and spread it over bellows Coat seal face with oil taking care NOT to touch or nick it Start rotating member 13C squarely on shaft and press with seal installation tool Figure 9 until it is sealed Install spring 13B and retainer 13A ...

Страница 14: ...BY PRESSING ON INNER RACE Support rotor assembly on ring see Figure 13 when installing top bearing so that the pressing force is not transmitted through balls of drive end bearing Place Tetraseal 43 on motor shell assembly and drive end bell 46 on and insert socket head cap screws 45 and tighten To assemble switch end bell 42 to motor shell assembly first place load spring 44 onto bearing 48 and T...

Страница 15: ...Fig 15 SINGLE PHASE 1 5HP 2 2HP Fig 16 SINGLE PHASE 2 7HP 4 5HP Fig 17 THREE PHASE 15 ...

Страница 16: ... cord 83 to each electrode with screws at top of electrode holder 90 See Figure 18 After the leak sensor has been reassembled with all screws and threaded hardware thoroughly tightened it must be checked for any leaks which may have been incurred during assembly See Section F 3 Fig 18 SECTION G REPLACEMENT PARTS G 1 ORDERING REPLACEMENT PARTS When ordering replacement parts ALWAYS furnish the foll...

Страница 17: ...Clean impeller cavity and inlet of any obstruction 9 Loosen union slightly to allow trappedair to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump...

Страница 18: ...Fig 19 SERIES 4SE EL 18 ...

Страница 19: ...Fig 20 SERIES 4SE EL 19 ...

Страница 20: ...2 2 Pipe Plug Hex Hd 1 8 Brass 017363 13 1 Shaft Seal C CE B 4023 14 8 Hex Hd Screw 1 4 20 x 1 00 Lg Stainless 1 7 1 15 16 Lock Washer 1 4 Stainless 20 13 1 16 2 RdHd Screw 10 32 x 375 Lg Stainless 2 88 1 17 20 Lock Washer 10 Stainless 20 12 1 18 2 Drive Screw 4 x 187 Lg Stainless 625 01451 19 1 Name Plate 4022 20 1 Cover Plate 4009 21 14 RdHd Screw 10 32 x 75 Lg Stainless 2 93 1 22 1 Gland Cover ...

Страница 21: ... 460 3PH N4019 03 2 7HP 230 1PH N4019 09 2 7HP 230 460 3PH N4019 04 4 5HP 230 1PH N4019 10 4 5HP 230 460 3PH N4019 05 6 7HP 230 460 3PH N4019 11 48 1 Ball Bearing 039734 49 1 Ball Bearing 625 00719 50 1 Retaining Ring 625 00266 51 1 Shell 4005 01 2 7HP 1PH 4 5HP 6 7HP 4005 02 52 1 Stator 1 5HP 115V 1PH 625 00755 1 5HP 208 230 1PH 625 00753 1 5HP 208 230 3PH 625 00748 1 5HP 460 3PH 625 00742 2 2HP ...

Страница 22: ...SERIES 4SE EDS Fig 21 22 ...

Страница 23: ...SERIES 4SE EDS Fig 22 23 ...

Страница 24: ... Plug Hex Hd 1 8 Brass 017363 13 1 Dbl Mech Shaft Seal C CE B 007 00500 13A 1 Retainer 13B 1 Spring 13C 1 Seal Face 13D 1 Seal Seat 14 8 Hex Hd Screw 1 4 20 x 1 00 Lg Stainless 1 7 1 15 18 Lock Washer 1 4 Stainless 20 13 1 16 2 RdHd Screw 10 32 x 375 Lg Stainless 2 88 1 17 20 Lock Washer 10 Stainless 20 12 1 18 2 Drive Screw 4 x 187 Lg Stainless 625 01451 19 1 Name Plate 4022 20 1 Cover Plate 4009...

Страница 25: ...ing Ring 625 00266 51 1 Shell 1 5 2 2HP 2 7HP 3PH 4005 01 2 7HP 1PH 4 5HP 6 7HP 4005 02 52 1 Stator 1 5HP 115V 1PH 625 00755 1 5HP 208 230 1PH 625 00753 1 5HP 208 230 3PH 625 00748 1 5HP 460 3PH 625 00742 2 2HP 208 230 1PH 625 00752 2 2HP 208 230 3PH 625 00747 2 2HP 460 3PH 625 00741 2 7HP 208 230 1PH 625 00751 2 7HP 208 230 3PH 625 00746 2 7HP 460 3PH 625 00740 4 5HP 208 230 1PH 625 00750 4 5HP 2...

Страница 26: ...B 84 1 Thread Protector 4651 85 1 Packing Nut 3 4 16 4697 3 86 2 Flat Washer 007 00301 87 1 Grommet 007 00302 88 6 RdHd Screw 8 32 x 625 Lg Stainless 9 65 1 89 1 Top Cover 4690 102 90 1 Electrode Holder O Ring 625 01646 91 2 Electrode Brass 007 00305 92 2 O Ring 625 00867 93 1 Leak Sensor Housing 007 00304 101 94 1 O Ring 2 31003 010 95 1 Bottom Cover 4689 101 96 6 FiHd Screw 8 32 x 75 Lg Stainles...

Страница 27: ...SERIES 4SE EDS Fig 23 27 ...

Страница 28: ...ield performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories suppl...

Страница 29: ...bottom Does Impeller Turn Freely By Hand YES NO Condition Of Equipment GOOD FAIR POOR Condition Of Cable Jacket GOOD FAIR POOR Resistance of Cable Jacket GOOD FAIR POOR Resistance of Cable and Pump Motor measured at pump control Red Black Ohms Red White Ohms White Black Ohms Resistance Of Ground Circuit Between Control Panel and Outside of Pump Ohms MEG Ohms Check of Insulation Red to Ground White...

Страница 30: ...n Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks Does check valves operate properly Flow Does station appear to operate at proper rate Pump down time Noise Level High Medium Low Comments Equipment Difficulties during start up MANUALS Has operator ...

Страница 31: ... Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Emp...

Страница 32: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE ...

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