Bard WG242DA Скачать руководство пользователя страница 6

Manual 2100-376L
Page

6 of 81

AIR CONDITIONING MODULE OPTIONS

STD =

Standard equipment.

1

 CCM Compressor control module has adjustable 30 second to 5 minute delay-on-break

timer.  On initial power up, or any time the power is interrupted, the delay-on-make
will be 2 minutes plus 10% of the delay-on-break setting.  There is no delay-on-make
during routine operation of the unit.  The module also provides the lockout feature (with 1
retry) for high and/or low pressure controls, and a 2 minute timed bypass for low
pressure control.

2

 HPC  High pressure control is auto reset.  Always used with compressor control module (CCM)

which is included.  See note 

1

.

3

 LPC Low pressure control is auto reset.  Always used with compressor control module (CCM)

which is included.  See note 

1

.

4

 LAC Low ambient control permits cooling operation down to 0°F.

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1.

IMPORTANT

The equipment covered in this manual is to be installed
by trained, experienced service and installation
technicians.  All duct work or portions thereof not in
the conditioned space should be properly insulated in
order to both conserve energy and prevent condensation
or moisture damage.

2.   APPLICATION

This is a fan-assisted forced air gas furnace with
electric air conditioning for outdoor installation. A fan-
assisted furnace is equipped with an integral
mechanical means to draw products of combustion
through the combustion chamber and heat exchanger.
The furnace installation must conform with local
building codes and ordinances or, in their absence, with
the National Fuel Gas Code ANSI Z223.1 or CAN/
CGA-B149.1, latest edition, and the National Electrical
Code ANSI/NFPA-7 or CSA C22.1, latest edition.  It is
the personal responsibility and obligation of the
purchaser to contact a qualified installer to assure that
installation is adequate and is in conformance with
governing codes and ordinances.

3.

DUCT WORK

The unit is designed for use with or without duct work.
See Warning on Page 10.  Flanges are provided for
attaching the supply and return ducts.  These
instructions explain the recommended method to install
the air cooled self-contained  electric air conditioning
and gas heating unit and the electrical wiring
connections and gas piping to the unit.  The refrigerant
system is completely assembled and charged.  All
internal wiring is complete.

These instructions and any instructions packaged with
any separate equipment required to make up the entire
heating/cooling system should be carefully read before
beginning the installation.  Note particularly “Starting
Procedure” and any tags and/or labels attached to the
equipment.

All duct work, supply and return, must be properly sized
for the design airflow requirement of the equipment.
Air Conditioning Contractors of America (ACCA) is an
excellent guide to proper sizing.

Refer to Tables later in this Manual for maximum static
pressure available for duct design.

            CAUTION

During the initial firing of the burners there will probably be some amount of smoke issued to the
circulating air stream as the result of residual oil burning off of the heat exchanger tubes.  This oil
is required during the forming process of the stainless steel heat exchanger tubes to facilitate the
bending.  OSHA or the National Toxicology Program does not list the oil as a carcinogen.  In
vapor form this may be irritating to the eyes or could cause headaches.  This is a one time
occurrence, and ventilation of the space may be required depending upon the space being
conditioned.

Содержание WG242DA

Страница 1: ...INSTRUCTIONS AND THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE REQUIREMENTS FAILURE TO...

Страница 2: ...old Pressure Adjustment 26 20 Checking Gas Input Rate 26 27 21 Standard Orifice Sizing High Altitude Derate 28 22 Conversion of Gas Input BTUH From High to Low Rating 31 23 Measuring Air Temperature R...

Страница 3: ...iagrams 49 Figure 20 Fan Blade 51 Figure 21 Low NOx Insert 51 TABLES Table 1 Specifications WG24 36 Models 7 Table 1A Specifications WG42 60 Models 8 Table 2 Minimum Installation Clearances 17 Table 3...

Страница 4: ...47 4044 COPYRIGHT SEPTEMBER 2003 BARD MANUFACTURING COMPANY INC BRYAN OHIO 43506 USA Manufactured under the following U S patent numbers 5 485 878 5 002 116 4 924 934 4 875 520 4 4825 936 These public...

Страница 5: ...t n e V l a i c r e m m o C P 3 P V R C G W 5 P V R C G W g n i t a l u d o M y l l u F r e z i m o n o c E 1 E 3 M F I E G W 5 M F I E G W t l o V 0 3 2 r o t a l i t n e V y r e v o c e R y g r e n...

Страница 6: ...or CAN CGA B149 1 latest edition and the National Electrical Code ANSI NFPA 7 or CSA C22 1 latest edition It is the personal responsibility and obligation of the purchaser to contact a qualified inst...

Страница 7: ...2 0 3 2 8 0 2 0 3 2 0 6 4 s p m A d a o L d e t a R 5 0 1 5 9 6 6 2 6 3 3 5 3 1 5 2 1 5 9 0 9 5 6 1 4 1 0 1 5 9 5 t n e r r u C n o i t c e l e S t i u c r i C h c n a r B 5 0 1 7 6 5 3 1 4 1 5 9 5 6...

Страница 8: ...8 0 2 0 3 2 0 6 4 s p m A d a o L d e t a R 5 9 1 1 2 5 4 1 5 3 1 8 5 1 2 1 2 3 1 5 2 1 2 6 0 3 7 2 5 9 1 7 1 9 t n e r r u C n o i t c e l e S t i u c r i C h c n a r B 1 2 5 1 6 7 2 2 3 1 4 6 0 3 5...

Страница 9: ...TER HINGED DOOR COMBUSTION AIR EXHAUST COMBUSTION AIR INTAKE CONTROL LOW VOLTAGE ENTRANCES CIRCUIT BREAKER VENT OPTION MIS 2123 A UNIT A B C D E F G H I J K L M N O W G 24 W G 30 W G 3 6 7 88 27 88 13...

Страница 10: ...nd in the absence of specific recommendations from the local authority having jurisdiction equipment ratings shall be reduced as specified in Section 21 5 TRANSPORTATION DAMAGE All units are packed se...

Страница 11: ...ible wall use a minimum of Figure 1 A dimension plus 2 inches and B dimension plus 2 inches See Figures 4 and 5 for details 3 Locate and mark lag bolt locations and bottom mounting bracket location 4...

Страница 12: ...PTIONAL 12 FLANGE SCREWS UNIT SUPPORT 1 MIN NECCESSARY NO CLEARANCE SUPPLY AIR DUCT RETURN AIR DUCT CONTROL PANEL VESTIBULE DOOR WALL STRUCTURE OUTSIDE 1 CLEARANCE ON ALL FOUR SIDES OF SUPPLY AIR DUCT...

Страница 13: ...Manual 2100 376L Page 13 of 81 FIGURE 2A MOUNTING INSTRUCTIONS FOR WG42 WG48 AND WG60...

Страница 14: ...of one 1 inch clearance must be maintained between the supply air duct and combustible materials This is required for the first three 3 feet of ducting It is important to insure that the one 1 inch m...

Страница 15: ...Manual 2100 376L Page 15 of 81 FIGURE 4 WALL MOUNTING INSTRUCTIONS FIGURE 5 WALL MOUNTING INSTRUCTIONS...

Страница 16: ...Manual 2100 376L Page 16 of 81 FIGURE 6 COMMON WALL MOUNTING INSTALLATIONS...

Страница 17: ...ed air from the condenser to recirculate to the condenser inlet TABLE 2 MINIMUM INSTALLATION CLEARANCES s l a i r e t a m e l b i t s u b m o c m o r f t c u D t e l t u O t e e f 3 t s r i f h c n i...

Страница 18: ...ncludes a stainless steel transition drain tee silicone sealant and drain tubing If unit is installed with vertical vent kit annually inspect the vent system and drain Replace any portion of the vent...

Страница 19: ...nce spillage at the draft hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle 6 After it has been determined that each appliance connected to the venting sy...

Страница 20: ...electrical ground could result in electric shock or fire 15 WIRING MAIN POWER Refer to unit rating plate for wire sizing information and maximum fuse or HACR type circuit breaker size Each outdoor uni...

Страница 21: ...mary voltage transformers and no rewiring is required TABLE 3 THERMOSTAT WIRE SIZE r e m r o f s n a r T A V A L F e g u a G e r i W m u m i x a M e c n a t s i D t e e F n I 5 5 3 2 e g u a g 0 2 e g...

Страница 22: ...Manual 2100 376L Page 22 of 81 FIGURE 11 LOW VOLTAGE WIRING...

Страница 23: ...Manual 2100 376L Page 23 of 81 FIGURE 11A LOW VOLTAGE WIRING...

Страница 24: ...Manual 2100 376L Page 24 of 81 FIGURE 12 GAS PIPE CONNECTION...

Страница 25: ...c foot test dial and allowing 4 minutes to show any movement and by soaping each pipe connection and watching for bubbles If a leak is found make the necessary repairs immediately and repeat the above...

Страница 26: ...kits may be purchased from your local distributor 5 Slowly open equipment shut off valve in gas supply line just ahead of furnace Start furnace following Operating Instructions on front door 6 Slowly...

Страница 27: ...the furnace gas input 9 If you left water heater dryer or range pilots on allow for them in calculating correct furnace gas input A quick way is to allow 1 000 BTU per hour for a water heater 500 BTU...

Страница 28: ...5 7 0 6 0 0 5 7 6 6 0 8 8 5 0 4 3 5 6 2 6 8 6 5 0 8 1 3 6 8 1 9 4 5 0 2 0 1 6 0 6 4 3 5 0 0 4 9 5 8 8 4 2 5 0 2 3 8 5 3 7 2 1 5 0 7 9 6 5 4 4 5 0 5 0 6 1 6 5 2 7 5 9 4 0 8 0 5 5 5 6 9 8 4 5 0 4 4 5 4...

Страница 29: ...F 0 0 0 0 1 o t 1 0 0 8 h c t i w S e r u s s e r P s e r i u q e R e g n a h C e c i f i r O d n a e g n a h C t n e t n o C U T B n o d e s a B U T B 0 5 2 0 2 r e n r u B r e P 9 4 7 0 0 7 0 6 2 0...

Страница 30: ...r e d 0 1 l a n o i t p o l a n o i t p O d l e i F 0 1 d e t r e v n o C e t a r e D t a e H s a G e u l a V t F u C U T B o N t e e F 0 0 0 6 o t p U t p e c x E s e g n a h C t n e t n o C U T B r...

Страница 31: ...ximately 2 feet from furnace Locate thermometer tip in center of plenum to ensure proper temperature measurement 6 Place second thermometer in return air duct approximately 2 feet from furnace Locate...

Страница 32: ...d Feature If the high pressure switch opens the compressor contactor will de energize immediately The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch...

Страница 33: ...ke DOM timing on power up and after power interruptions is equal to 2 minutes plus 10 of Delay on Break DOB setting 0 5 minute 30 seconds DOB 123 second DOM 1 0 minute 60 seconds DOB 126 second DOM 2...

Страница 34: ...Manual 2100 376L Page 34 of 81 26 LIGHTING AND SHUTDOWN INSTRUCTIONS FIGURE 15 INSTRUCTION LABEL...

Страница 35: ...ht on small mirror or an extension handle Remove the screws securing the inducer and collector box Now inspect the upper tubes of the heat exchanger Check the exterior of the heat exchanger and the in...

Страница 36: ...sure the supply and return air flange sleeves or duct work are securely fastened to unit and physically sound d Supply and return grilles must be open and free from obstructions e Inspect to make sur...

Страница 37: ...speed blower relay will be energized as well as the compressor contactor Following termination of the cooling cycle the blower motor will continue to run for one minute See Figure 17 for additional i...

Страница 38: ...s n i g e b g n i m i t y a l e d f f o n a f t a e H d e z i g r e n e e d l o o c r o f l l a c s n i g e b t a t s o m r e h T d e z i g r e n e e r s l a n i m r e t Y d n a G d e z i g r e n e s...

Страница 39: ...f it is desirable to have both HEAT COOL blower motor speed at the same speed install a jumper wire between HEAT and COOL terminals of the integrated furnace control board and place both unused motor...

Страница 40: ...0 7 0 2 1 1 0 2 1 1 0 4 9 4 0 0 9 7 0 3 0 1 0 3 0 1 0 6 8 5 0 0 1 9 0 1 7 0 5 9 6 0 0 0 8 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t e W...

Страница 41: ...0 8 7 6 0 0 4 9 0 8 9 0 4 8 0 6 6 0 8 9 0 4 8 0 6 6 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t e W t u p n I U T B 0 0 0 8 6 t u p n I U T B...

Страница 42: ...1 0 3 0 1 0 9 1 1 0 3 0 1 0 6 8 5 0 0 5 0 1 0 9 0 1 0 5 9 0 9 0 1 0 5 9 6 0 0 4 9 0 8 9 0 8 9 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C...

Страница 43: ...3 1 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M w o L h g...

Страница 44: ...0 4 3 1 0 3 4 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e...

Страница 45: ...3 1 0 3 4 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M w...

Страница 46: ...c e l e s e h t r o f e t a r e p o l l i w r e w o l b r i a t r o f m o c e h t e t a r e p o o t e u n i t n o c l l i w r e w o l b r i a t r o f m o c e h t n o i t a r e p o S T I N U Y T E F A...

Страница 47: ...oling call CR3 This relay terminates the signal to the Dehumidification Solenoid and also the Y signal to the CCM during a call for Heat TDR1 This time delay relay is a 10 second Delay On Break device...

Страница 48: ...8 6 2 3 2 8 6 4 3 3 8 6 6 3 B D g e d 0 8 B W g e d 7 6 e d i S w o L e d i S h g i H 7 7 8 2 2 9 7 5 4 2 1 8 2 6 2 2 8 9 7 2 4 8 8 9 2 5 8 6 1 3 7 8 5 3 3 8 8 5 5 3 9 8 5 7 3 B D g e d 5 8 B W g e d...

Страница 49: ...s into a FIGURE 19 CIRCUIT DIAGRAMS AIR CONDITIONING MODE CIRCUIT DIAGRAM separate desuperheating condenser circuit which reheats the conditioned air before it is delivered to the room The refrigerant...

Страница 50: ...3 9 5 9 2 4 9 3 1 3 6 9 3 3 3 8 9 5 5 3 0 0 1 8 7 3 2 6 3 G W B D g e d 5 7 B W g e d 2 6 e d i S w o L e d i S h g i H 2 7 2 2 2 4 7 8 3 2 5 7 5 5 2 6 7 2 7 2 8 7 0 9 2 9 7 8 0 3 1 8 6 2 3 2 8 6 4 3...

Страница 51: ...regulations for nitrogen oxide emission levels Refer to Figure 21 for NOx insert information IMPORTANT For propane LP conversions the NOx reduction screen inserts shown below must be removed This is a...

Страница 52: ...ICATION DATA FOR WG30 DA s n o i t i d n o C r o o d n I r o o d t u O t n e i b m A y t i c a p a C m e t s y S s d n u o P r e t a W r H s b L w o l f r i A M F C x o r p p A y l p p u S r i A B W B...

Страница 53: ...n in are BTUH of heating available at these conditions Latent BTU Lbs Hr water 1060 Sensible BTU Total Latent Values shown in are BTUH of heating available at these conditions Latent BTU Lbs Hr water...

Страница 54: ...APPLICATION DATA FOR WG60 DA s n o i t i d n o C r o o d n I r o o d t u O t n e i b m A y t i c a p a C m e t s y S s d n u o P r e t a W r H s b L w o l f r i A M F C x o r p p A y l p p u S r i A...

Страница 55: ...3 0 3 G W 3 5 3 5 8 0 4 6 6 A 4 5 3 5 8 0 4 7 6 A D 2 6 3 G W A 9 3 1 5 8 0 4 8 6 A 7 3 1 5 8 0 4 7 5 B D 2 6 3 G W A 9 3 2 5 8 0 4 9 6 A 7 3 2 5 8 0 4 9 5 C D 3 6 3 G W 5 5 3 5 8 0 4 0 7 A 0 6 3 5 8...

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