Bard WG242DA Скачать руководство пользователя страница 27

Manual

2100-376L

Page

27 of 81

NATURAL GAS INPUT RATE

Natural gas heating value (BTU/cu. ft.) can vary
significantly.  Before starting natural gas input check,
obtain gas heating value at your location from local
supplier.  You will need a stopwatch to measure actual
gas input.

1. Gas supply pressure must be between 5 and 7 inches

W.C. for natural gas.

2. Turn off all other gas appliances.  You may leave

pilots on.

3. Start furnace following “Operating Instructions” on

front door.

4. Let furnace warm up for 6 minutes.

5. Locate gas meter.  Determine which dial has the

least cubic feet of gas and how many cubic feet per
revolution it represents.  This is usually one-half, one
or two cubic feet per revolution.

6. With stopwatch, measure time it takes to consume

two cubic feet of gas.

If dial is one-half cubic foot per revolution,
measure time for four revolutions.

If dial is one cubic foot per revolution, measure
time for two revolutions.

If dial is two cubic feet per revolution, measure
time for one revolution.

7. Divide this time by two.  This gives average time for

one cubic foot of gas to flow through meter.
Example:  If it took 58 seconds for two cubic feet to
flow, it would take 29 seconds for one cubic foot to
flow.

8. Calculate gas input using this formula:

Gas Heating Value (BTU/cu. ft.)
         x 3,600 sec/hr

  Gas input =

= BTU/hour

   Time (Seconds for one

              cubic foot of gas)

Example:

Assume it took 29 seconds for one cubic foot of gas
to flow and heating value of 1,000 BTU/cu. ft.

    1,000 x 3,600

 Gas input =

=

 124,138 

BTU

                                          29

If you left no other pilots on, this is the furnace gas
input.

9. If you left water heater, dryer or range pilots on,

allow for them in calculating correct furnace gas
input.  A quick way is to allow 1,000 BTU per hour
for a water heater, 500 BTU per hour for dryer and
500 BTU per hour for each range burner pilot.

Example:

If you left gas water heater, dryer, two range burner
pilots and one oven pilot on, allow:

Water heater pilot

1,000 BTU per hour

Dryer pilot

500 BTU per hour

2 range burner pilots

1,000 BTU per hour

1 range oven pilot

500 BTU per hour

3,000 BTU per hour

Subtracting 3,000 BTU per hour from 124,138 BTU
per hour measured above equals 121,138 BTU per
hour.  This would be the correct furnace gas input
after allowing for pilots left on.

10. Manifold pressure may be adjusted within the range

of 3.2 inches W.C. to 3.8 inches W.C. to get rated
input ± 2 percent.  See Section 19, “Manifold
Pressure Adjustment”.  If you cannot get rated input
with manifold pressure within the allowable range,
you must change orifices.

PROPANE (LP) GAS INPUT RATE

1. Make sure you have proper main burner orifices.

2. Gas supply pressure must be between 11 and 13

inches W.C. for propane (LP) gas.

3. Start furnace following “Operating Instructions” on

front door.

4. Let furnace warm up for 6 minutes.

5. Adjust manifold pressure to 10.0 W.C. ± 0.3 inches

W.C.  See Section 19, “Manifold Pressure
Adjustment”.

          WARNING

Propane (LP) gas installations do not have
gas meters to double check input rate.
Measure manifold pressure adjustment with
an accurate manometer.  Failure to accurately
adjust pressure could cause heat exchanger
failure, asphyxiation, fire or explosion,
resulting in damage, injury or death.

          WARNING

Do not set Propane (LP) manifold pressure at
11.0 inches W.C.  It could cause heat
exchanger failure.

Содержание WG242DA

Страница 1: ...INSTRUCTIONS AND THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE REQUIREMENTS FAILURE TO...

Страница 2: ...old Pressure Adjustment 26 20 Checking Gas Input Rate 26 27 21 Standard Orifice Sizing High Altitude Derate 28 22 Conversion of Gas Input BTUH From High to Low Rating 31 23 Measuring Air Temperature R...

Страница 3: ...iagrams 49 Figure 20 Fan Blade 51 Figure 21 Low NOx Insert 51 TABLES Table 1 Specifications WG24 36 Models 7 Table 1A Specifications WG42 60 Models 8 Table 2 Minimum Installation Clearances 17 Table 3...

Страница 4: ...47 4044 COPYRIGHT SEPTEMBER 2003 BARD MANUFACTURING COMPANY INC BRYAN OHIO 43506 USA Manufactured under the following U S patent numbers 5 485 878 5 002 116 4 924 934 4 875 520 4 4825 936 These public...

Страница 5: ...t n e V l a i c r e m m o C P 3 P V R C G W 5 P V R C G W g n i t a l u d o M y l l u F r e z i m o n o c E 1 E 3 M F I E G W 5 M F I E G W t l o V 0 3 2 r o t a l i t n e V y r e v o c e R y g r e n...

Страница 6: ...or CAN CGA B149 1 latest edition and the National Electrical Code ANSI NFPA 7 or CSA C22 1 latest edition It is the personal responsibility and obligation of the purchaser to contact a qualified inst...

Страница 7: ...2 0 3 2 8 0 2 0 3 2 0 6 4 s p m A d a o L d e t a R 5 0 1 5 9 6 6 2 6 3 3 5 3 1 5 2 1 5 9 0 9 5 6 1 4 1 0 1 5 9 5 t n e r r u C n o i t c e l e S t i u c r i C h c n a r B 5 0 1 7 6 5 3 1 4 1 5 9 5 6...

Страница 8: ...8 0 2 0 3 2 0 6 4 s p m A d a o L d e t a R 5 9 1 1 2 5 4 1 5 3 1 8 5 1 2 1 2 3 1 5 2 1 2 6 0 3 7 2 5 9 1 7 1 9 t n e r r u C n o i t c e l e S t i u c r i C h c n a r B 1 2 5 1 6 7 2 2 3 1 4 6 0 3 5...

Страница 9: ...TER HINGED DOOR COMBUSTION AIR EXHAUST COMBUSTION AIR INTAKE CONTROL LOW VOLTAGE ENTRANCES CIRCUIT BREAKER VENT OPTION MIS 2123 A UNIT A B C D E F G H I J K L M N O W G 24 W G 30 W G 3 6 7 88 27 88 13...

Страница 10: ...nd in the absence of specific recommendations from the local authority having jurisdiction equipment ratings shall be reduced as specified in Section 21 5 TRANSPORTATION DAMAGE All units are packed se...

Страница 11: ...ible wall use a minimum of Figure 1 A dimension plus 2 inches and B dimension plus 2 inches See Figures 4 and 5 for details 3 Locate and mark lag bolt locations and bottom mounting bracket location 4...

Страница 12: ...PTIONAL 12 FLANGE SCREWS UNIT SUPPORT 1 MIN NECCESSARY NO CLEARANCE SUPPLY AIR DUCT RETURN AIR DUCT CONTROL PANEL VESTIBULE DOOR WALL STRUCTURE OUTSIDE 1 CLEARANCE ON ALL FOUR SIDES OF SUPPLY AIR DUCT...

Страница 13: ...Manual 2100 376L Page 13 of 81 FIGURE 2A MOUNTING INSTRUCTIONS FOR WG42 WG48 AND WG60...

Страница 14: ...of one 1 inch clearance must be maintained between the supply air duct and combustible materials This is required for the first three 3 feet of ducting It is important to insure that the one 1 inch m...

Страница 15: ...Manual 2100 376L Page 15 of 81 FIGURE 4 WALL MOUNTING INSTRUCTIONS FIGURE 5 WALL MOUNTING INSTRUCTIONS...

Страница 16: ...Manual 2100 376L Page 16 of 81 FIGURE 6 COMMON WALL MOUNTING INSTALLATIONS...

Страница 17: ...ed air from the condenser to recirculate to the condenser inlet TABLE 2 MINIMUM INSTALLATION CLEARANCES s l a i r e t a m e l b i t s u b m o c m o r f t c u D t e l t u O t e e f 3 t s r i f h c n i...

Страница 18: ...ncludes a stainless steel transition drain tee silicone sealant and drain tubing If unit is installed with vertical vent kit annually inspect the vent system and drain Replace any portion of the vent...

Страница 19: ...nce spillage at the draft hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle 6 After it has been determined that each appliance connected to the venting sy...

Страница 20: ...electrical ground could result in electric shock or fire 15 WIRING MAIN POWER Refer to unit rating plate for wire sizing information and maximum fuse or HACR type circuit breaker size Each outdoor uni...

Страница 21: ...mary voltage transformers and no rewiring is required TABLE 3 THERMOSTAT WIRE SIZE r e m r o f s n a r T A V A L F e g u a G e r i W m u m i x a M e c n a t s i D t e e F n I 5 5 3 2 e g u a g 0 2 e g...

Страница 22: ...Manual 2100 376L Page 22 of 81 FIGURE 11 LOW VOLTAGE WIRING...

Страница 23: ...Manual 2100 376L Page 23 of 81 FIGURE 11A LOW VOLTAGE WIRING...

Страница 24: ...Manual 2100 376L Page 24 of 81 FIGURE 12 GAS PIPE CONNECTION...

Страница 25: ...c foot test dial and allowing 4 minutes to show any movement and by soaping each pipe connection and watching for bubbles If a leak is found make the necessary repairs immediately and repeat the above...

Страница 26: ...kits may be purchased from your local distributor 5 Slowly open equipment shut off valve in gas supply line just ahead of furnace Start furnace following Operating Instructions on front door 6 Slowly...

Страница 27: ...the furnace gas input 9 If you left water heater dryer or range pilots on allow for them in calculating correct furnace gas input A quick way is to allow 1 000 BTU per hour for a water heater 500 BTU...

Страница 28: ...5 7 0 6 0 0 5 7 6 6 0 8 8 5 0 4 3 5 6 2 6 8 6 5 0 8 1 3 6 8 1 9 4 5 0 2 0 1 6 0 6 4 3 5 0 0 4 9 5 8 8 4 2 5 0 2 3 8 5 3 7 2 1 5 0 7 9 6 5 4 4 5 0 5 0 6 1 6 5 2 7 5 9 4 0 8 0 5 5 5 6 9 8 4 5 0 4 4 5 4...

Страница 29: ...F 0 0 0 0 1 o t 1 0 0 8 h c t i w S e r u s s e r P s e r i u q e R e g n a h C e c i f i r O d n a e g n a h C t n e t n o C U T B n o d e s a B U T B 0 5 2 0 2 r e n r u B r e P 9 4 7 0 0 7 0 6 2 0...

Страница 30: ...r e d 0 1 l a n o i t p o l a n o i t p O d l e i F 0 1 d e t r e v n o C e t a r e D t a e H s a G e u l a V t F u C U T B o N t e e F 0 0 0 6 o t p U t p e c x E s e g n a h C t n e t n o C U T B r...

Страница 31: ...ximately 2 feet from furnace Locate thermometer tip in center of plenum to ensure proper temperature measurement 6 Place second thermometer in return air duct approximately 2 feet from furnace Locate...

Страница 32: ...d Feature If the high pressure switch opens the compressor contactor will de energize immediately The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch...

Страница 33: ...ke DOM timing on power up and after power interruptions is equal to 2 minutes plus 10 of Delay on Break DOB setting 0 5 minute 30 seconds DOB 123 second DOM 1 0 minute 60 seconds DOB 126 second DOM 2...

Страница 34: ...Manual 2100 376L Page 34 of 81 26 LIGHTING AND SHUTDOWN INSTRUCTIONS FIGURE 15 INSTRUCTION LABEL...

Страница 35: ...ht on small mirror or an extension handle Remove the screws securing the inducer and collector box Now inspect the upper tubes of the heat exchanger Check the exterior of the heat exchanger and the in...

Страница 36: ...sure the supply and return air flange sleeves or duct work are securely fastened to unit and physically sound d Supply and return grilles must be open and free from obstructions e Inspect to make sur...

Страница 37: ...speed blower relay will be energized as well as the compressor contactor Following termination of the cooling cycle the blower motor will continue to run for one minute See Figure 17 for additional i...

Страница 38: ...s n i g e b g n i m i t y a l e d f f o n a f t a e H d e z i g r e n e e d l o o c r o f l l a c s n i g e b t a t s o m r e h T d e z i g r e n e e r s l a n i m r e t Y d n a G d e z i g r e n e s...

Страница 39: ...f it is desirable to have both HEAT COOL blower motor speed at the same speed install a jumper wire between HEAT and COOL terminals of the integrated furnace control board and place both unused motor...

Страница 40: ...0 7 0 2 1 1 0 2 1 1 0 4 9 4 0 0 9 7 0 3 0 1 0 3 0 1 0 6 8 5 0 0 1 9 0 1 7 0 5 9 6 0 0 0 8 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t e W...

Страница 41: ...0 8 7 6 0 0 4 9 0 8 9 0 4 8 0 6 6 0 8 9 0 4 8 0 6 6 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t e W t u p n I U T B 0 0 0 8 6 t u p n I U T B...

Страница 42: ...1 0 3 0 1 0 9 1 1 0 3 0 1 0 6 8 5 0 0 5 0 1 0 9 0 1 0 5 9 0 9 0 1 0 5 9 6 0 0 4 9 0 8 9 0 8 9 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C...

Страница 43: ...3 1 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M w o L h g...

Страница 44: ...0 4 3 1 0 3 4 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e...

Страница 45: ...3 1 0 3 4 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M w...

Страница 46: ...c e l e s e h t r o f e t a r e p o l l i w r e w o l b r i a t r o f m o c e h t e t a r e p o o t e u n i t n o c l l i w r e w o l b r i a t r o f m o c e h t n o i t a r e p o S T I N U Y T E F A...

Страница 47: ...oling call CR3 This relay terminates the signal to the Dehumidification Solenoid and also the Y signal to the CCM during a call for Heat TDR1 This time delay relay is a 10 second Delay On Break device...

Страница 48: ...8 6 2 3 2 8 6 4 3 3 8 6 6 3 B D g e d 0 8 B W g e d 7 6 e d i S w o L e d i S h g i H 7 7 8 2 2 9 7 5 4 2 1 8 2 6 2 2 8 9 7 2 4 8 8 9 2 5 8 6 1 3 7 8 5 3 3 8 8 5 5 3 9 8 5 7 3 B D g e d 5 8 B W g e d...

Страница 49: ...s into a FIGURE 19 CIRCUIT DIAGRAMS AIR CONDITIONING MODE CIRCUIT DIAGRAM separate desuperheating condenser circuit which reheats the conditioned air before it is delivered to the room The refrigerant...

Страница 50: ...3 9 5 9 2 4 9 3 1 3 6 9 3 3 3 8 9 5 5 3 0 0 1 8 7 3 2 6 3 G W B D g e d 5 7 B W g e d 2 6 e d i S w o L e d i S h g i H 2 7 2 2 2 4 7 8 3 2 5 7 5 5 2 6 7 2 7 2 8 7 0 9 2 9 7 8 0 3 1 8 6 2 3 2 8 6 4 3...

Страница 51: ...regulations for nitrogen oxide emission levels Refer to Figure 21 for NOx insert information IMPORTANT For propane LP conversions the NOx reduction screen inserts shown below must be removed This is a...

Страница 52: ...ICATION DATA FOR WG30 DA s n o i t i d n o C r o o d n I r o o d t u O t n e i b m A y t i c a p a C m e t s y S s d n u o P r e t a W r H s b L w o l f r i A M F C x o r p p A y l p p u S r i A B W B...

Страница 53: ...n in are BTUH of heating available at these conditions Latent BTU Lbs Hr water 1060 Sensible BTU Total Latent Values shown in are BTUH of heating available at these conditions Latent BTU Lbs Hr water...

Страница 54: ...APPLICATION DATA FOR WG60 DA s n o i t i d n o C r o o d n I r o o d t u O t n e i b m A y t i c a p a C m e t s y S s d n u o P r e t a W r H s b L w o l f r i A M F C x o r p p A y l p p u S r i A...

Страница 55: ...3 0 3 G W 3 5 3 5 8 0 4 6 6 A 4 5 3 5 8 0 4 7 6 A D 2 6 3 G W A 9 3 1 5 8 0 4 8 6 A 7 3 1 5 8 0 4 7 5 B D 2 6 3 G W A 9 3 2 5 8 0 4 9 6 A 7 3 2 5 8 0 4 9 5 C D 3 6 3 G W 5 5 3 5 8 0 4 0 7 A 0 6 3 5 8...

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