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Manual

2100-451E

Page

15 of 24

START UP CONTINUED

IMPORTANT INSTALLER NOTE

For improved start-up performance, wash the indoor coil
with a dishwasher detergent.

CRANKCASE HEATERS

All units covered in this manual are provided with
compressor crankcase heat.

This crankcase heater is a band type heater located
around the bottom of the compressor.  This heater is
controlled by the crankcase heater relay.  The heater is
only energized when the compressor is not running.

Crankcase heat is essential to prevent liquid refrigerant
from migrating to the compressor, preventing oil pump
out on compressor start-up and possible bearing or scroll
vane failure due to compressing a liquid.

The decal in Figure 8 is affixed to all model units
detailing start-up procedure.  This is very important.

Please read carefully

.

HIGH & LOW PRESSURE SWITCH

All models covered by this Manual are supplied with a
remote reset high pressure switch and low pressure
switch.  If tripped, this pressure switch may be reset by
turning the thermostat off then back on again.

THREE PHASE SCROLL COMPRESSOR
START UP INFORMATION

Scroll compressors, like several other types of
compressors, will only compress in one rotational
direction.  Direction of rotation is not an issue with
single phase compressors since they will always start
and run in the proper direction.

However, three phase compressors will rotate in either
direction depending upon phasing of the power.  Since
there is a 50-50 chance of connecting power in such a
way as to cause rotation in the reverse direction,
verification of proper rotation must be made. All three
phase units incorporate a phase monitor to ensure proper
field wiring.  See the “Phase Monitor” section later in
this manual.

Verification of 

proper rotation

 must be made any time a

compressor is change or rewired.  If improper rotation is
corrected at this time there will be no negative impact on
the durability of the compressor. However, reverse
operation for over one hour may have a negative impact
on the bearing due to oil pump out.

NOTE:If compressor is allowed to run in reverse

rotation for several minutes, the
compressor's internal protector will trip.

All three phase ZPS compressors are wired identically
internally.  As a result, once the correct phasing is
determined for a specific system or installation,
connecting properly phased power leads to the same
Fusite terminal should maintain proper rotation
direction.

Verification of proper rotation direction is made by
observing that suction pressure drops and discharge
pressure rises when the compressor is energized.
Reverse rotation also results in an elevated sound level
over that with correct rotations, as well as, substantially
reduced current draw compared to tabulated values.

The direction of rotation of the compressor may be
changed by reversing any two line connections to the
unit.

IMPORTANT

These procedures must be followed at
initial start-up and at any time power
has been removed for 12 hours or
longer.

To prevent compressor damage which may
result from the presence of liquid
refrigerant in the compressor crankcase.

1. Make certain the room thermostat is in

the "off" position (the compressor is
not to operate).

2. Apply power by closing the system

disconnect switch.  This energizes the
compressor heater which evaporates
the liquid refrigerant in the crankcase.

3. Allow 4 hours or 60 minutes per pound

of refrigerant in the system as noted
on the unit rating plate, whichever is
greater.

4. After properly elapsed time, the

thermostat may be set to operate the
compressor.

5.  Except as required for safety while

servicing  –  

Do not open system

disconnect switch.

              

 7961-061

See “Phase Monitor”, Page 17.

FIGURE 8

START-UP LABEL

Содержание WA3S1

Страница 1: ...File Volume III Tab 16 Date 09 02 08 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Models WA3S1 WA4S1 WA5S1 WALL MOUNTED PACKAGED AIR CONDITIONER INSTALLATIO...

Страница 2: ...General 14 Topping Off System Charge 14 Safety Practices 14 Important Installer Note 15 Crankcase Heaters 15 High Low Pressure Switch 15 Three Phase Scroll Compressor Start Up Information 15 Service...

Страница 3: ...Manual N Summer Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design for Winter Manual Q and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air C...

Страница 4: ...8 0 6 2 8 6 0 0 5 1 1 2 7 5 9 1 1 5 y l n o s t i n u V 8 0 2 0 3 2 n i e l b a l i a v a e r a s r e t a e h c i r t c e l e e s e h T 1 y l n o s t i n u V 0 8 4 n i e l b a l i a v a e r a s r e t...

Страница 5: ...U h t d i W W h t p e D D t h g i e H H y l p p u S n r u t e R E F G I J K L M N O P Q S T A B C B 1 S 3 A W 5 7 0 2 4 2 3 4 2 2 5 7 8 4 8 8 8 9 8 8 9 2 8 8 5 1 8 8 9 2 8 8 3 4 0 1 9 1 6 6 1 3 0 0 0...

Страница 6: ...2 5 2 5 6 2 5 4 5 4 5 4 0 3 0 6 0 6 0 3 8 8 8 0 1 6 6 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Z 0 B 1 S 4 A W 6 0 B 9 0 B 5 1 B 3 8 0 2 0 3 2 1 1 1 1 8 2 9 2 8 3 6 5 0 4 0 4 0 4 0 6 0 1 0 1 8 6 0 1 0 1 0 1 0...

Страница 7: ...ortions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage Refer to Table 9 for maximum static pressure avai...

Страница 8: ...nting rigidity the return air and supply air frames or collars can be drilled and screwed or welded to the structural wall itself depending upon wall construction Be sure to observe required clearance...

Страница 9: ...n this unit may be locked to prevent unauthorized access to the disconnect To convert for the locking capability bend the tab located in the bottom left hand corner of the disconnect opening under the...

Страница 10: ...2100 451E Page 10 of 24 FIGURE 4 WALL MOUNTINGINSTRUCTIONS FIGURE 3 WALL MOUNTINGINSTRUCTIONS SEEFIGURE3 MOUNTINGINSTRUCTIONS SEE UNIT DIMENSIONS FIGURE 1 FORACTUALDIMENSIONS SEE FIGURE 1 FOR DUCTDIME...

Страница 11: ...Manual 2100 451E Page 11 of 24 FIGURE 5 COMMON WALL MOUNTING INSTALLATIONS...

Страница 12: ...t c e l E e l b a m m a r g o r P n o N e l b a m m a r g o r P l a n o i t n e v n o C r o P H r e v o e g n a h c l a u n a M r o o t u A 8 5 0 3 0 4 8 1 5 1 1 D 0 2 2 5 H T t a e H e g a t s 2 l o...

Страница 13: ...Manual 2100 451E Page 13 of 24 FIGURE 7 LOW VOLTAGE WIRING...

Страница 14: ...rigerant composition during multiple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refriger...

Страница 15: ...ation must be made any time a compressor is change or rewired If improper rotation is corrected at this time there will be no negative impact on the durability of the compressor However reverse operat...

Страница 16: ...eters depending on outdoor temperatures and the load stage of the system This cycling maintains a minimum liquid pressure affecting the minimum suction pressure This effect insures an evaporating temp...

Страница 17: ...o that the system operating pressures can be observed Pressure tables can be found later in the manual covering all models It is imperative to match the correct pressure table to the unit by model num...

Страница 18: ...click as the solenoid returns to its original position 3 If clicks can t be heard shut off power and remove the control circuit molded plug from the compressor and measure the solenoid coil resistanc...

Страница 19: ...vice as shown in Table 8 or by pressures as shown in Table 9 Page 22 The liquid line temperatures in Table 8 are based upon 80 F dry bulb 67 F wet bulb 50 percent R H temperature and rated airflow acr...

Страница 20: ...1 6 1 2 9 3 1 7 3 2 0 4 1 8 5 2 1 4 1 9 7 2 2 4 1 0 0 3 3 4 1 1 2 3 6 4 1 6 4 3 8 4 1 0 7 3 1 5 1 5 9 3 3 5 1 9 1 4 5 5 1 7 4 4 7 5 1 4 7 4 8 5 1 2 0 5 0 6 1 9 2 5 G N I L O O C Y T I C A P A C W O L...

Страница 21: ...it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check...

Страница 22: ...ication Refer to the manufacturer s authorized replacement list USING THE WRONG CONTROL WILL RESULT IN IMPROPER OR NO BLOWER OPERATION Orient the control module so that the 3 wire motor plug can be in...

Страница 23: ...call for W2 or Emergency Heat signal from thermostat TABLE 10 INDOOR BLOWER PERFORMANCE 1 l e d o M P S E d e t a R P S E X A M 2 s u o u n i t n o C M F C 3 t s 1 d e t a R M F C e g a t S 4 d n 2 d...

Страница 24: ...E e g a k c a P r e t a e H X 9 0 C S 3 A W H E e g a k c a P r e t a e H X 6 0 C S 4 A W H E e g a k c a P r e t a e H X 6 0 B S 5 A W H E e g a k c a P r e t a e H X X 9 0 B S 5 A W H E e g a k c a...

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