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Manual 2100-435F
Page

32 of 40

FIGURE  22

HEAT PUMP CONTROL BOARD (HPC)

DEFROST CYCLE

The defrost cycle is controlled by temperature and time
on the solid state heat pump control.  (See Figure 22.)

When the outdoor temperature is in the lower 40°F
temperature range or colder, the outdoor coil
temperature is 32°F or below.  This coil temperature is
sensed by the coil sensor mounted near the bottom of
the outdoor coil.  Once coil temperature reaches 30°F or
below, the coil sends a signal to the control logic of the
heat pump control and the defrost timer will start.

After 30 minutes at 30°F or below, the heat pump
control will place the system in the defrost mode.

During the defrost mode the refrigerant cycle switches
back to the cooling cycle, the outdoor motor stops,
electric heaters are energized, and hot gas passing
through the outdoor coil melts any accumulated frost.
When the temperature rises to approximately 57°F, the
coil sensor will send a signal to the heat pump control
which will return the system to heating operations
automatically.

If some abnormal or temporary condition such as a high
wind causes the heat pump to have a prolonged defrost
cycle, the heat pump control will restore the system to
heating operation automatically after 10 minutes.

There are three settings on the heat pump control – 30,
60 and 90-minute.  Models are shipped wired on the
30-minute setting for greatest operating economy.  If
special circumstances require a change to another time,
remove wire connected to terminal 30 and reconnect to
desired terminal.  Refer to Figure 22.  The
manufacturer’s recommendation is for 30 minute defrost
cycles.

There is a cycle speed up jumper on the control.  This can
be used to reduce the time between defrost cycle operation

without waiting for time to elapse.

There is an initial defrost jumper (sen
jmp) on the control that can be used at
any outdoor ambient during the heating
cycle to simulate a 0° coil temperature.
This can be used to check defrost
operation of the unit without waiting for
the outdoor ambient to fall into the
defrost region.

Use a small screwdriver or other
metallic object, or another 1/4 inch QC,
to short between the 

SPEEDUP

terminals to accelerate the HPC timer
and initiate defrost.  Be careful not to
touch any other terminals with the
instrument used to short the 

SPEEDUP

terminals.  It may take up to 10 seconds
with the 

SPEEDUP

 terminals shorted

for the speedup to be completed and the
defrost cycle to start.

As soon as the defrost cycle kicks in

remove the shorting instrument from the SPEEDUP
terminal.  

Otherwise the timing will remain accelerated

and run through the 1-minute maximum defrost length
sequence in a matter of seconds and will automatically
terminate the defrost sequence.

There is an initial defrost jumper (sen jmp) on the
control that can be used at any outdoor ambient during
the heating cycle to simulate a 0° coil temperature.  This
can be used to check defrost operation of the unit
without waiting for the outdoor ambient to fall into the
defrost region.

By placing a jumper across the 

SEN JMP

 terminals (a

1/4 inch QC terminal works best) the defrost sensor
mounted on the outdoor coil is shunted out and will
activate the timing circuit.  This permits the defrost
cycle to be checked out in warmer weather conditions
without the outdoor temperature having to fall into the
defrost region.

In order to terminate the defrost test the 

SEN JMP

jumper must be removed.  If left in place too long the
compressor could stop due to the high pressure control
opening because of high pressure condition created by
operating in the cooling mode with outdoor fan off.
Pressure will rise fairly fast as there is likely no actual
frost on the outdoor coil in this artificial test condition.

There is also a 5-minute compressor time delay function
built into the HPC.  This is to protect the compressor
from short cycling conditions.  In some instances, it is
helpful to the service technician to override or speed up
this timing period, and shorting out the 

SPEEDUP

terminals for a few seconds can do this.

Содержание QTEC QH244D

Страница 1: ...3D QH423D QH483D QH603D QTEC SERIES PACKAGED HEAT PUMP INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Manual 2100 435F Supersedes 210...

Страница 2: ...croll Compressor Start Up Information 23 Service Hints 24 Mist Eliminator Service 24 Vent Options 25 Sequence of Operation 28 Optional Climate Controls Sequence of Operation 28 29 Refrigerant Tube Sch...

Страница 3: ...mer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Condition...

Страница 4: ...Motorized w Exhaust Spring Return FILTER OPTIONS X 1 Inch Fiberglass Standard F 2 Inch Fiberglass P 2 Inch Pleated COLOR OPTIONS V Platinum w Slate Front Vinyl 4 Gray paint TABLE 1 FACTORY BUILT IN EL...

Страница 5: ...R E W O P E R I W E Z I S 2 D N U O R G E R I W E Z I S 3 M U M I N I M T I U C R I C Y T I C A P M A 1 M U M I X A M L A N R E T X E R O E S U F T I U C R I C R E K A E R B 2 D L E I F R E W O P E Z...

Страница 6: ...0 B D 3 8 4 H Q 6 0 B D 9 0 B D 5 5 1 B D 3 8 0 2 0 3 2 1 1 1 1 6 2 4 4 3 5 3 5 0 4 0 5 0 6 0 6 8 8 6 6 0 1 0 1 0 1 0 1 Z 0 C D 3 8 4 H Q 6 0 C D 9 0 C D 5 5 1 C D 3 0 6 4 1 1 1 1 4 1 3 2 7 2 7 2 5 1...

Страница 7: ...Manual 2100 435F Page 7 of 40 FIGURE 1 UNIT DIMENSIONS...

Страница 8: ...emoved to provide a place to hold the unit The unit can be slid forward on the skit until the front wheels hang over the edge of the skid See Figure 3 B The unit can be tipped forward and slid down th...

Страница 9: ...instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation Note particularly Start Procedure an...

Страница 10: ...Manual 2100 435F Page 10 of 40 FIGURE 6 DUCTEDAPPLICATION FIGURE 5 INSTALLATION WITH FREE BLOW PLENUM...

Страница 11: ...either free blow with the use of QPB Plenum Box or a duct supply air system For hot water coil options a QPBHW F for free blow or QPBHW D for ducted airflow is used The QPB and QPBHW Plenum Box mount...

Страница 12: ...nections on the unit The rear drain is the primary drain and is located on the right lower rear panel of the unit The optional side drain is located on the bottom right side of the unit The side drain...

Страница 13: ...pressure device This indicates that the unit needs to be serviced FIGURE 12 UNIT MOUNTING BOTTOM TRIM PIECE BOTTOM TRIM EXTENSION MOUNTING BRACKET SIDE TRIM 2 PCS SIDE TRIM 2 PCS CABINET SIDE PANEL E...

Страница 14: ...to keep it centered in the sleeve Also check the alignment to the mounting brackets This unit must be level from side to side If adjustments are necessary shim up under the rollers with sheets of ste...

Страница 15: ...carry that amount of current Depending on the installed KW of electric heat there may be two field power circuits required If this is the case the unit serial plate will so indicate All models are su...

Страница 16: ...are required 6 if no ventilation system is installed For proper system operation under Emergency Heat conditions where the compressor needs to be deactivated the B W2 E outputs need to be energized Re...

Страница 17: ...P 9 4 0 3 0 4 8 0 8 3 3 9 F 1 t a e H e g a t s 2 l o o C e g a t s 2 c i n o r t c e l E e l b a m m a r g o r P r e v o e g n a h c l a u n a M r o o t u A 8 5 0 3 0 4 8 1 5 1 1 D 0 2 2 5 H T t a e...

Страница 18: ...2 L C R AUX O B 8 1 2 3 4 5 6 7 E G Y 8403 058 H200 1 E1 R C Plug 4 12 11 10 9 8 7 6 5 4 3 2 1 3 2 Red Black Black Red Red Red Orange Tan Orange Yellow Blue Brown Black Yellow Tan Orange Yellow Red BK...

Страница 19: ...ns to control ventilation must be used if any of the mechanical motorized ventilation options are installed DEHUM CIRCUIT 24 VAC COM DEHUM CIRCUIT COMPRESSOR NOTE FIELD SUPPLIED DEHUMIDISTAT MUST BE D...

Страница 20: ...3 4 5 6 7 8 9 10 11 12 7 6 5 4 3 2 1 Plug 4 8 12 11 10 9 Brown Blue W1 L C R W2 B E1 G A1 Y1 Blue Red Red Tan Orange Yellow Blue Brown Red Black H200 Humidistat IF93 380 Thermostat 4 3 5 6 Yellow Yel...

Страница 21: ...4 3 2 1 3 2 Red Black Black Red Red Red Orange Tan Orange Yellow Blue Brown Black Yellow Tan Orange Yellow Red Purple C Plug 2 Thermostat Relay Logic Board D G W2 A1 W RV G1 E1 L L B Y A2 YO TWV BK E...

Страница 22: ...stat TH5220D1151 1 Terminal O1 Y Y1 Block 1 Black Red Humidistat Black Red Brown Blue Yellow Orange Tan Yellow 4 Red Blue 6 5 3 Blue Black Brown 9 10 11 12 C R AUX O B 8 1 2 3 4 5 6 7 G Red Y Red H200...

Страница 23: ...nitor to prevent compressor damage due to phase reversal The phase monitor in this unit is equipped with two LEDs If the Y signal is present at the phase monitor and phases are correct the green LED w...

Страница 24: ...cabinet side panel g Remove screws that attach the duct work to the unit flanges This unit is equipped with four rollers mounted to the base For ease of pulling unit out from the wall you may want to...

Страница 25: ...h the opening in the back of the unit The mist eliminator must be raised up and the bottom can be pulled toward the front of the unit and removed QTEC R ENERGY RECOVERY VENTILATOR Option Before starti...

Страница 26: ...Manual 2100 435F Page 26 of 40 FIGURE 17 FRESH AIR DAMPER REMOVAL MOUNTING SCREW...

Страница 27: ...Manual 2100 435F Page 27 of 40 FIGURE 18 QERV REMOVAL MOUNTING SCREWS FRONT FILL LOWER BLOWER ASSEMBLY POWER CONNECTOR POWER CONNECTORS...

Страница 28: ...peration can be restored by turning of the main power supply off and then back on or reset the room thermostat The low pressure control has a bypass to eliminate nuisance lockout on cold start up The...

Страница 29: ...en the humidity is above the setpoint of the humidistat the compressor circuit and the 3 way valve are energized and the evaporator airflow is reduced The 3 way valve directs hot discharge gas into a...

Страница 30: ...Manual 2100 435F Page 30 of 40 FIGURE 20 QTEC DEHUMIDIFICATION MODE CIRCUIT DIAGRAM...

Страница 31: ...Manual 2100 435F Page 31 of 40 FIGURE 21 QTEC COOLING MODE CIRCUIT DIAGRAM...

Страница 32: ...emperature This can be used to check defrost operation of the unit without waiting for the outdoor ambient to fall into the defrost region Use a small screwdriver or other metallic object or another 1...

Страница 33: ...d l o r t n o c p m u p t a e h e v i t c e f e D l o r t n o c p m u p t a e h e h t n o 1 L o t C d n a Y o t C m o r f t n e s e r p s i V 4 2 f I t n e s e r p s i V 4 2 o n d n a d e r i p x e r...

Страница 34: ...1 9 9 3 1 8 8 1 7 3 5 8 9 9 6 2 8 1 2 1 0 8 2 3 6 7 7 0 3 2 5 7 0 1 9 2 7 0 7 6 0 7 7 0 5 8 6 8 1 4 6 6 9 9 3 4 6 9 4 4 2 6 5 6 5 0 6 5 4 7 8 5 0 3 1 0 4 1 0 5 1 0 6 1 0 7 1 0 8 1 0 9 1 0 0 2 0 1 2 0...

Страница 35: ...motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check filter Use low pressure drop...

Страница 36: ...2 0 CONTROL control in cast aluminum can with air vents on the back of the can WITH AN ECM 2 3 CONTROL control containing black potting for water protection in black deep drawn steel case with no ven...

Страница 37: ...cooling performance will occur with a refrigerant charge resulting in a superheat as shown in Table 8 If correct charge is in doubt recover the refrigerant and recharge per the charge on the unit rati...

Страница 38: ...3 0 8 3 2 3 1 8 1 4 3 B D g e d 0 8 B W g e d 7 6 e d i S w o L e d i S h g i H 9 7 9 1 2 9 7 0 2 2 0 8 9 3 2 1 8 7 5 2 2 8 6 7 2 3 8 4 9 2 4 8 2 1 3 5 8 1 3 3 6 8 0 5 3 B D g e d 5 8 B W g e d 2 7 e...

Страница 39: ...2 2 3 6 3 H Q g e d 0 7 e d i S w o L e d i S h g i H 3 1 7 4 1 7 1 3 5 1 1 2 9 5 1 5 2 4 6 1 7 2 7 6 1 0 3 1 7 1 4 3 6 7 1 8 3 2 8 1 2 4 8 8 1 6 4 4 9 1 2 5 2 0 2 5 5 6 0 2 9 5 1 1 2 3 6 7 1 2 3 2 4...

Страница 40: ...jumper on it to choose between fulltime dehumidification and occupied dehumidification only With the jumper in the 1 2 position dehumidification is available fulltime With the jumper in the 2 3 posit...

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